China Standard Customized Wheel Axles for Automobile Car According to Drawings axle alignment

Product Description

Product description

Place of Origin
HangZhou, China
Brand Name
OEM
Model Number
OEM
Product name
Customized wheel axles for automobile  car according to drawings
Quotation
According To Your Drawing
Drawing Formats
2D(PDF/CAD) And 3D(STP / STEP)
Materials
Iron/ Stainless Steel / Steel / Brass etc.
Surface finish
Galvanized,Anodizing,Powder Coated,Chrome Plating etc.
Application
Automotive,Medical,Telecom,Construction,machine etc.
Thickness
0.5mm~ 16.0mm
Type
sheet metal,Etching,Chemical treatment,laser cut etc.
Service
Custom sheet metal Fabrication Services
Certificate
ISO9001:2008

Product Information
Product Name Custom Manufacturing Sheet Metal Service
Quotation According To Your Drawing(Size / Material / Required Technology / Etc.)
Drawing Formats 2D(PDF/CAD) And 3D(STP / STEP)
Materials Aluminum / Stainless Steel / Steel / Brass / Copper / Plastic / Iron / Alloy / Zinc / Etc. Other Special Materials:Nylon/Titanium/Lucite/Etc.
Main Process CNC Turning / Milling / Drilling / Bushing / Auto Lathe / Surface Treatment / Etc.
Tolerance ±0.02MM
Production Process Receive 3D Drawing-Write Processing Program-Processing-Quality Inspection-Packaging-Shipment
Testing Requirement CMM / Tool Microscope / Multi-Joint Arm / Automatic Height Gauge / Manual Height Gauge / Dial Gauge / Marble Platform / Roughness Measurement
Packing PePallet Carton / Fiber Wooden Case
Delivery Shipped within 30-45 Days After Placing The Order

Our technical service 

The factory has 6 production lines of friction press and 6 production lines of electric screw press.The company has 12 forging and pressing production lines, with an annual production capacity of 20,000 tons of forging products.Forgings range from 0.1kg to 200kg in weight.Application industries of the products include automobile industry, engineering machinery, petrochemical equipment, mining machinery, railway locomotives, agricultural machinery, electric power industry, etc.
The company’s forging presses are all screw presses, with screw rod, nut as the transmission mechanism, and by the screw drive will flywheel positive and negative rotary movement into the up and down reciprocating movement of the slider forging machinery.When working, the motor makes the flywheel rotate to save energy, and at the same time pushes the sliding block downward through the screw and nut.When the slider touches the workpiece, the flywheel is forced to decelerate to a complete stop, and the stored rotational kinetic energy is converted into impact energy, which hits the workpiece through the slider and deforms it.After the blow, the motor reverses the flywheel, causing the slider to rise and return to its original position.The specification of the screw press is expressed by the nominal working force.Screw press is usually driven by motor through the friction disc flywheel rim and make the flywheel rotating, so the press is also called friction screw press, the other is a flywheel is driven by motor directly to the electric screw press, its structure is compact, less transmission links, due to the reversing frequently, to control the electric equipment demand is higher, and need special motor, electric screw press is a new generation of forging press.
The screw press has no fixed bottom dead point and can be used for single, continuous and inching beating for larger die forgings.The impact force is related to the deformation of the workpiece. When the deformation is large, the impact force is small, and when the deformation is small (such as cold strike), the impact force is large.In these respects, it is similar to a forging hammer.However, its slider speed is low (about 0.5m/s, only 1/10 of the forging hammer), and the striking force is closed through the frame, so it works smoothly, and the vibration is much smaller than the forging hammer, so it does not need a large foundation.The screw press is equipped with skid safety mechanism, limiting the maximum impact force to 2 times of the nominal pressure to protect the safety of the equipment.The lower part of the screw press is equipped with a forging ejection device.The screw press has the function of die forging hammer, mechanical press and so on. It is versatile and can be used in die forging, blanking, drawing and other processes.Electric screw press has a simple structure, small volume, short transmission chain, operation is convenient, safe operation and maintenance workload small, the characteristics of the electric screw press against the energy can be accurately set, force have showed that can be adjusted according to the forming precision of energy, force, to reduce the mold, mechanical stress and thermal contact time, extend the life of the mold.The machine body rigidity is good, the slide CZPT precision is high, the anti-bias load ability is strong, may use in the multi-station die forging, is 1 kind of new energy conservation environmental protection press.

Company profile 

ZheJiang Duanhuang industry Co., Ltd. is located in HangZhou, China. HangZhou, the ancient capital, is a world famous historical and cultural city. It is also an important industrial city in China. Many well-known national scientific research institutions are established here, providing key technical support and services for the development and improvement of the industrial chain. The main business of our company is industrial product design, auto parts design and production, other mechanical parts design and production, titanium alloy material and its products research and development production, CZPT products research and development production, the company has a complete mechanical parts design and production process supporting process, is a professional machinery parts supplier.

The company has complete hardware supporting facilities, and the hot-die forging press models are 300T, 400T, 630T, 1000T, 1600T, 2500T, 4000T, 8000T and other different tonnage forging presses, which are suitable for the production of products from 0.1 kg to 200 kg. The cold forging machine has 4 hydraulic presses, which can produce cold forging products from 0.01 kg to 20 kg. The products can be made of carbon steel, alloy steel, copper forgings, aluminum forgings, stainless steel, titanium alloy and so on. The company′s products are mainly used in automobile industry, construction machinery industry, railway locomotives, power fittings, mining machinery and other industries. The company′s main customers are China CZPT group, China ZheJiang automobile group, China locomotive group, China yituo,and so on.

The quality control equipment of the company includes flaw detector, hardness tester, spectrometer, metallographic analysis, tensile test, coordinate measuring instrument, etc. The company is engaged in the industrial product design and production for 20 years, has accumulated the rich industry experience. The company undertakes customized OEM services for processing of incoming drawings and samples, and can complete all processes including 3D modeling design, mold design and production, product forging and pressing, heat treatment of forgings, and machining. Our company has an independent industrial design service center and a professional industrial design service team, which provides strong technical support for technological innovation of enterprises. The company has special metal products design and development, manufacturing and production services. Titanium alloy products and industrial CZPT products developed and produced by the company are widely used in machinery manufacturing industry and other related fields.
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After-sales Service: One Year After Sale Service
Condition: New
Color: Black
Certification: CE, ISO
Type: Universal Joint
Application Brand: Nissan, Toyota, Ford
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

axle

What are the safety considerations when working with axles, especially during repairs?

Working with axles, especially during repairs, requires careful attention to safety to prevent accidents and injuries. Here are some important safety considerations to keep in mind when working with axles:

1. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, including safety goggles, gloves, and steel-toed boots. PPE helps protect against potential hazards such as flying debris, sharp edges, and accidental contact with heavy components.

2. Vehicle Stability:

Ensure that the vehicle is on a stable and level surface before working on the axles. Engage the parking brake and use wheel chocks to prevent unintended vehicle movement. The stability of the vehicle is crucial to maintain a safe working environment.

3. Lifting and Support:

Use proper lifting equipment, such as hydraulic jacks or vehicle lifts, to raise the vehicle safely. Follow the manufacturer’s guidelines for lifting points and weight capacities. Once the vehicle is lifted, support it securely with jack stands or other appropriate supports to prevent it from falling or shifting during repairs.

4. Lockout/Tagout:

If the repair work involves disconnecting or removing any electrical or mechanical components that could cause the axle or wheels to move, follow lockout/tagout procedures. This involves locking and tagging out the power source, so it cannot be accidentally energized while work is being performed.

5. Proper Tools and Equipment:

Use the correct tools and equipment for the job. Using improper tools or makeshift methods can lead to accidents and damage to the axle or surrounding components. Follow the manufacturer’s instructions and recommended procedures for disassembling, repairing, and reassembling the axle.

6. Proper Torque and Tightening:

When reassembling the axle components, use a torque wrench to ensure that fasteners are tightened to the manufacturer’s specifications. Over-tightening or under-tightening can lead to component failure or damage. Follow the recommended torque values provided by the vehicle manufacturer.

7. Safe Handling of Heavy Components:

Axle components can be heavy and cumbersome. Use appropriate lifting techniques and equipment, such as hoists or lifting straps, to safely handle heavy axle parts. Avoid lifting heavy components alone whenever possible and ask for assistance when needed.

8. Proper Disposal of Fluids and Waste:

If the repair involves draining fluids from the axle, such as differential oil, ensure proper disposal according to local regulations. Use appropriate containers to collect and store fluids and dispose of them at authorized collection points.

9. Training and Experience:

Working with axles requires knowledge and experience. If you are unfamiliar with axle repairs, consider seeking assistance from a qualified mechanic or technician who has the necessary training and expertise. If you decide to perform the repairs yourself, ensure that you have the appropriate knowledge and skills to carry out the task safely.

By following these safety considerations, you can help minimize the risk of accidents, injuries, and damage when working with axles, ensuring a safe working environment for yourself and others involved in the repair process.

axle

Can you provide insights into the advancements in axle technology in recent years?

In recent years, there have been significant advancements in axle technology to enhance performance, efficiency, and safety in vehicles. Here are some insights into the key advancements:

  1. Lightweight Materials:
  2. One notable advancement is the use of lightweight materials in axle construction. Manufacturers have increasingly utilized materials such as aluminum alloys and high-strength steels to reduce the weight of axles without compromising strength and durability. Lighter axles contribute to improved fuel efficiency and overall vehicle performance.

  3. Electronic Differential:
  4. Electronic differentials, also known as eDiffs, have gained popularity in recent years. They utilize sensors, actuators, and control algorithms to monitor and distribute torque between the wheels more efficiently. Electronic differentials enhance traction, stability, and handling by actively managing torque distribution, especially in vehicles equipped with advanced stability control systems.

  5. Advanced Axle Bearings:
  6. Axle bearings have seen advancements in design and materials to reduce friction, improve efficiency, and enhance durability. For example, the use of roller bearings or tapered roller bearings has become more prevalent, offering reduced frictional losses and improved load-carrying capacity. Some manufacturers have also introduced sealed or maintenance-free bearings to minimize maintenance requirements.

  7. Electric Axles:
  8. With the rise of electric vehicles (EVs) and hybrid vehicles, electric axles have emerged as a significant technological advancement. Electric axles integrate electric motors, power electronics, and gear systems into the axle assembly. They eliminate the need for traditional drivetrain components, simplify vehicle packaging, and offer benefits such as instant torque, regenerative braking, and improved energy efficiency.

  9. Active Suspension Integration:
  10. Advancements in axle technology have facilitated the integration of active suspension systems into axle designs. Active suspension systems use sensors, actuators, and control algorithms to adjust the suspension characteristics in real-time, providing improved ride comfort, handling, and stability. Axles with integrated active suspension components offer more precise control over vehicle dynamics.

  11. Improved Sealing and Lubrication:
  12. Axles have seen advancements in sealing and lubrication technologies to enhance durability and minimize maintenance requirements. Improved sealing systems help prevent contamination and retain lubricants, reducing the risk of premature wear or damage. Enhanced lubrication systems with better heat dissipation and reduced frictional losses contribute to improved efficiency and longevity.

  13. Autonomous Vehicle Integration:
  14. The development of autonomous vehicles has spurred advancements in axle technology. Axles are being designed to accommodate the integration of sensors, actuators, and communication systems necessary for autonomous driving. These advancements enable seamless integration with advanced driver-assistance systems (ADAS) and autonomous driving features, ensuring optimal performance and safety.

It’s important to note that the specific advancements in axle technology can vary across different vehicle manufacturers and models. Furthermore, ongoing research and development efforts continue to drive further innovations in axle design, materials, and functionalities.

For the most up-to-date and detailed information on axle technology advancements, it is advisable to consult automotive manufacturers, industry publications, and reputable sources specializing in automotive technology.

axle

What are the factors to consider when choosing an axle for a custom-built vehicle?

Choosing the right axle for a custom-built vehicle is crucial for ensuring optimal performance, durability, and safety. Here are several key factors to consider when selecting an axle for a custom-built vehicle:

  1. Vehicle Type and Intended Use:
  2. Consider the type of vehicle you are building and its intended use. Factors such as vehicle weight, power output, terrain (on-road or off-road), towing capacity, and payload requirements will influence the axle selection. Off-road vehicles may require axles with higher strength and durability, while performance-oriented vehicles may benefit from axles that can handle increased power and torque.

  3. Axle Type:
  4. Choose the appropriate axle type based on your vehicle’s drivetrain configuration. Common axle types include solid axles (live axles) and independent axles. Solid axles are often used in heavy-duty applications and off-road vehicles due to their robustness and ability to handle high loads. Independent axles offer improved ride quality and handling characteristics but may have lower load-carrying capacities.

  5. Weight Capacity:
  6. Determine the required weight capacity of the axle based on the vehicle’s weight and intended payload. It’s crucial to select an axle that can handle the anticipated loads without exceeding its weight rating. Consider factors such as cargo, passengers, and accessories that may contribute to the overall weight.

  7. Axle Ratio:
  8. Choose an axle ratio that matches your vehicle’s powertrain and desired performance characteristics. The axle ratio affects the torque multiplication between the engine and wheels, influencing acceleration, towing capability, and fuel efficiency. Higher axle ratios provide more torque multiplication for improved low-end power but may sacrifice top-end speed.

  9. Braking System Compatibility:
  10. Ensure that the chosen axle is compatible with your vehicle’s braking system. Consider factors such as the axle’s mounting provisions for brake calipers, rotor size compatibility, and the need for an anti-lock braking system (ABS) if required.

  11. Suspension Compatibility:
  12. Consider the compatibility of the chosen axle with your vehicle’s suspension system. Factors such as axle mounting points, suspension geometry, and overall ride height should be taken into account. Ensure that the axle can be properly integrated with your chosen suspension components and that it provides sufficient ground clearance for your specific application.

  13. Aftermarket Support:
  14. Consider the availability of aftermarket support for the chosen axle. This includes access to replacement parts, upgrade options, and technical expertise. A robust aftermarket support network can be beneficial for future maintenance, repairs, and customization needs.

  15. Budget:
  16. Set a realistic budget for the axle selection, keeping in mind that high-performance or specialized axles may come at a higher cost. Balance your requirements with your budget to find the best axle option that meets your needs without exceeding your financial limitations.

When choosing an axle for a custom-built vehicle, it’s recommended to consult with knowledgeable professionals, experienced builders, or reputable axle manufacturers. They can provide valuable guidance, assist in understanding technical specifications, and help you select the most suitable axle for your specific custom vehicle project.

China Standard Customized Wheel Axles for Automobile Car According to Drawings   axle alignmentChina Standard Customized Wheel Axles for Automobile Car According to Drawings   axle alignment
editor by CX 2024-04-23