Tag Archives: custom shaft

China Custom Fast Dispatch Axle Hub Semi Trailer Axles Used for Trailer Suspersion axle shaft

Product Description

Product Specification

Axle Type           L4 Wheer Fixing           Bearing
Max L2   L3   GM Center Studs      L1  Rimis  Axle
Capacity Track Brake Size Center Axle Tube Distance D1 D2 Total Recommended Weight
(T) (mm) (mm) Distance of (mm) of Brake P.C.D. Hole Length to use (kg)
      Spring Seat   Chamber (mm) Diameter (mm)    
      (mm)   (mm)   (mm)      
CK12FB03G1DE 12 1840 ∈420×180 ≥940 150x150x12 440 10-M22x1.5 335 281 2172 7.5V-20 380 (Ouer)33213(lnner)33118
CK13FB03G2DE 13 1840 ∈420×200 ≥940 150x150x12 375 10-M22x1.5 335 281 2170 7.5V-20 381
CK14FB03G2FG 14 1860 ∈420×200 ≥950 150x150x14 380 10-M22x1.5 335 281 2222 8.00V-20 412 (Outer)33215 dnneri32219
CK16FB0GG2HI  16 1860 ∈420×200 ≥950 150x150x16 380 10-M22x1.5 335 281 2293 8.50V-20 439 (Outer)32314(lnner)32222
CK18FBC3GHI 18 1860 ∈420×220 ≥950 150x150x18 380 10-M22x1.5 335 281 2293 8.50V-20 454  (Outer)32314(lnner)32222

Product Display

Related Products

Packaging and Transportation

 

Customer Photo

Our Certificate

Company Profile

FAQ

 

FAQ:

1. Q:What’s your best price for this product?

A: We will quote you best price according to your quantity, so when you making an inquiry, please let us know the quantity you want.The more quantity the better price.

 

2. Q:How about the quality of this product?

A: Our products are certified to ISO9001, TS16949 international quality standards. We compay have very strict Quality Control Systems.

 

3. Q:What material of the product can you supply?

A: Steel 

 

4. Q:What’s your MOQ? 

A: 10pcs for each model. We hope you can buy more to save more money.

 

5. Q:What’s the delivery time?

A: For products that are in stock, we can ship it within 7 days after receiving your payment. For custom order, quantity within 24 tons, production time is 12-20 days after confirmed every details.

 

6. Q:What’s your packing?

A:Our usual packing for this product is pallet, we can also supply you packing according to your requirements.

 

7. Q:Can we custom our own logo or label on this product?

A: Yes, you can. we support logo print & stamping & label print, print will be free if the logo is not very complex.
 

8. Q:What about the warranty?

A: We are very confident in our products, and we pack them very well to make sure the goods in well protection.

 

To avoid any subsequent trouble regarding quality issue, we suggest that you check the springs once you receive them. If there is any transport damaged or quality issue, don’t forget take the detail pictrues and contact us as soon as possible,we will properly handle it, make sure your loss to reduce to the smallest .

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: After Sales Service
Condition: New
Application: Trailer
Certification: CE, ISO
Material: Steel
Type: Front Axles
Customization:
Available

|

Customized Request

axle

Are there guidelines for choosing the right axle for towing heavy loads?

When it comes to towing heavy loads, selecting the appropriate axle is crucial for ensuring safe and efficient towing performance. While the specific guidelines may vary depending on the vehicle and towing requirements, there are general considerations to keep in mind when choosing the right axle. Here’s a detailed explanation of the guidelines for selecting the right axle for towing heavy loads:

Gross Axle Weight Rating (GAWR):

One of the primary factors to consider is the Gross Axle Weight Rating (GAWR) provided by the vehicle manufacturer. The GAWR specifies the maximum weight that an axle is designed to support safely. It is essential to ensure that the selected axle’s GAWR is sufficient to handle the anticipated weight of the loaded trailer and any additional cargo or passengers in the towing vehicle. Exceeding the GAWR can lead to axle failure, compromised handling, and safety risks.

Towing Capacity:

Check the towing capacity of your vehicle, which represents the maximum weight that the vehicle is rated to tow. The axle’s capacity should align with the towing capacity to ensure safe and efficient towing. Consider the type and size of the trailer you intend to tow, including its loaded weight, tongue weight, and any weight distribution considerations. The axle should be capable of handling the anticipated load without exceeding its capacity.

Matching Axle and Suspension:

The axle and suspension system work together to support the weight of the vehicle and the trailer being towed. It is important to ensure that the axle and suspension are properly matched to provide adequate support and stability. Consider the type of suspension (leaf springs, coil springs, air suspension) and the axle’s design (solid axle, independent suspension) to ensure compatibility and optimal towing performance.

Braking System:

When towing heavy loads, the braking system plays a critical role in maintaining control and safety. Ensure that the axle is equipped with appropriate brakes that can handle the increased load. Consider the type of brakes, such as electric brakes or hydraulic brakes, and their capacity to provide sufficient stopping power for the combined weight of the towing vehicle and trailer.

Weight Distribution:

Proper weight distribution is essential for safe towing. The axle should be selected based on the anticipated weight distribution between the towing vehicle and the trailer. Consider factors like tongue weight and the use of weight distribution hitches or sway control devices to ensure balanced weight distribution and optimal handling characteristics.

Consult Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations, specifications, and guidelines when selecting an axle for towing heavy loads. The manufacturer’s guidelines will provide accurate and vehicle-specific information to help you make the right choice. Consult the owner’s manual or contact the manufacturer directly for any specific towing-related recommendations.

It’s important to note that towing requirements and axle specifications can vary depending on the vehicle make and model, as well as regional regulations. It is advisable to consult with automotive experts, such as mechanics or dealerships, who have expertise in towing and can provide specific recommendations based on your vehicle and towing needs.

axle

Are there specific maintenance tips to extend the lifespan of my vehicle’s axles?

Maintaining the axles of your vehicle is crucial for ensuring their longevity, performance, and overall safety. Here are some specific maintenance tips to extend the lifespan of your vehicle’s axles:

  1. Regular Inspection:
  2. Perform regular visual inspections of the axles to check for any signs of damage, leaks, or excessive wear. Look for cracks, bends, or rust on the axle housing, and inspect the axle shafts, seals, and boots. Early detection of issues can help prevent further damage and costly repairs.

  3. Lubrication:
  4. Follow the manufacturer’s recommendations for axle lubrication. Proper lubrication helps reduce friction and wear on the axle components. Regularly check the axle’s lubricant level and quality, and replace it as necessary. Use the recommended lubricant type and viscosity for your specific axle.

  5. Seal Inspection and Replacement:
  6. Check the axle seals for any signs of leaks, such as fluid accumulation around the axle ends. Leaking seals can allow contaminants to enter the axle assembly, leading to premature wear and damage. Replace worn or damaged seals promptly to maintain proper lubrication and prevent contamination.

  7. Proper Loading and Towing:
  8. Ensure that you do not exceed the weight capacity of your vehicle’s axles. Overloading or towing beyond the recommended limits can put excessive stress on the axles, leading to premature wear or failure. Be mindful of the payload and towing capacity specified by the vehicle manufacturer.

  9. Driving Techniques:
  10. Adopt proper driving techniques to minimize stress on the axles. Avoid sudden acceleration, aggressive cornering, and harsh braking, as these actions can subject the axles to excessive forces. Additionally, be cautious when driving over rough terrain or obstacles to prevent impacts that could damage the axles.

  11. Regular Wheel Alignment:
  12. Maintain proper wheel alignment to prevent excessive strain on the axles. Misaligned wheels can put uneven loads on the axles, leading to accelerated wear. Regularly check and adjust the wheel alignment as per the manufacturer’s recommendations.

  13. Proper Tire Inflation:
  14. Ensure that your vehicle’s tires are properly inflated according to the recommended tire pressure. Underinflated or overinflated tires can affect the load distribution on the axles and increase the risk of axle damage. Regularly check and maintain the correct tire pressure.

  15. Service Intervals:
  16. Follow the recommended service intervals for your vehicle, which may include axle inspections, lubricant changes, and other maintenance tasks. Adhering to these intervals ensures that the axles are properly maintained and any potential issues are addressed in a timely manner.

It’s important to consult your vehicle’s owner’s manual for specific maintenance guidelines and intervals provided by the manufacturer. Additionally, if you notice any unusual noises, vibrations, or handling issues related to the axles, it is advisable to have your vehicle inspected by a qualified mechanic to identify and address any potential axle problems promptly.

axle

Can you explain the importance of axle alignment for vehicle stability and handling?

Axle alignment plays a crucial role in ensuring vehicle stability and handling characteristics. Proper alignment of the axles is essential for maintaining optimal tire contact with the road surface, minimizing tire wear, maximizing traction, and promoting safe and predictable handling. Here are the key reasons why axle alignment is important:

  1. Tire Wear and Longevity:
  2. Correct axle alignment helps distribute the vehicle’s weight evenly across all four tires. When the axles are properly aligned, the tires wear evenly, reducing the risk of premature tire wear and extending their lifespan. Misaligned axles can cause uneven tire wear patterns, such as excessive wear on the inner or outer edges of the tires, leading to the need for premature tire replacement.

  3. Optimal Traction:
  4. Proper axle alignment ensures that the tires maintain optimal contact with the road surface. When the axles are aligned correctly, the tires can evenly distribute the driving forces, maximizing traction and grip. This is particularly important during acceleration, braking, and cornering, as proper alignment helps prevent tire slippage and improves overall vehicle stability.

  5. Steering Response and Stability:
  6. Axle alignment directly affects steering response and stability. When the axles are properly aligned, the vehicle responds predictably to driver inputs, providing precise and accurate steering control. Misaligned axles can lead to steering inconsistencies, such as pulling to one side or requiring constant correction, compromising vehicle stability and handling.

  7. Reduced Rolling Resistance:
  8. Proper axle alignment helps reduce rolling resistance, which is the force required to move the vehicle forward. When the axles are aligned correctly, the tires roll smoothly and effortlessly, minimizing energy loss due to friction. This can contribute to improved fuel efficiency and reduced operating costs.

  9. Vehicle Safety:
  10. Correct axle alignment is crucial for ensuring vehicle safety. Misaligned axles can affect the vehicle’s stability, especially during emergency maneuvers or sudden lane changes. Proper alignment helps maintain the intended handling characteristics of the vehicle, reducing the risk of loss of control and improving overall safety.

To achieve proper axle alignment, several key parameters are considered, including camber, toe, and caster angles. Camber refers to the vertical tilt of the wheel when viewed from the front, toe refers to the angle of the wheels in relation to each other when viewed from above, and caster refers to the angle of the steering axis in relation to vertical when viewed from the side. These alignment angles are adjusted to meet the vehicle manufacturer’s specifications and ensure optimal performance.

It’s important to note that factors such as road conditions, driving habits, and vehicle modifications can affect axle alignment over time. Regular maintenance and periodic alignment checks are recommended to ensure that the axles remain properly aligned, promoting vehicle stability, handling, and safety.

China Custom Fast Dispatch Axle Hub Semi Trailer Axles Used for Trailer Suspersion   axle shaftChina Custom Fast Dispatch Axle Hub Semi Trailer Axles Used for Trailer Suspersion   axle shaft
editor by CX 2024-03-01

China Custom Standard German American Type Shaft 13t 14t Outboard Inboard Drum Truck Trailer Axle (03) a 3-axle vehicle

Product Description

 

Company Profile

 

HangZhou Hilite Auto Parts Co., Ltd., Established In 2012, Professional Chinese Supplier Of Trailer Parts, Truck Parts And Agricultural Vehicle Parts. We Are a Professional & Modern Company Who Specializes In R&D, Production And Sales Of Leaf Spring ,Axles, Suspension,Brake System(Relay Valve,Abs…),Tank Trailer Accessories,Etc.

Our Advantages

 

Our Products Are Mainly Sold To Southeast Asia, Europe, Central And South America, The Middle East And Africa. Our Value Is To Gain More Market Share By Profit&Value Delivery Our Customers And Partners. CZPT Parts is Compatible with BP / Fw Accessories, Can Be Couple with SINOTRUCK/BENZ/FAW/XIHU (WEST LAKE) DIS.FENG… Trucks & Trailers. CZPT Is Committed To Providing Customer With Professional And Precise Services, High-Quality Products with Sufficient Experiecne. 

OEM & Packing

 

Product Description

Axle Type Max Capacity(t) Track(mm) Brake
(mm)
Spring Seat Installation Axle Beam
(mm)
Centre Distance Of Brake Chamber(mm) Wheel Fixing Total Length
(mm)
Recommend Wheel Axle Wright
(kg)
Stud (ISO) P.C.D(mm) H(mm)
HLT-3AC5-8 8 1850 420*150 ≥1080 127 428 10*M22*1.5 335 280.8 ~2145 7.5V-20 323
HLT-3AC5-10 13 1840 420*180 ≥970 127 380 10*M22*1.5  335 280.8 ~2180 7.5V-20 342
HLT-3AC5-10 13 1840 420*180 ≥930 150 380 10*M22*1.5  335 280.8 ~2180 7.5V-20 340
HLT-3AC5-11 14 1840 420*220 ≥930 150 340 10*M22*1.5  335 280.8 ~2180 7.5V-20 358
HLT-3AC5-11 15 1850 420*180 ≥940 150 390 10*M22*1.5  335 280.8 ~2200 8.0V-20 370
HLT-3AC5-11 16 1850 420*220 ≥940 150 350 10*M22*1.5  335 280.8 ~2200 8.0V-20 388
HLT-3AC5-12 20 1850 420*220 ≥940 150 345 10*M24*1.5  335 280.8 ~2247 8.0V-20 430
HLT-3AC5-12 25 1850 420*220 ≥940 150 340 10*M24*1.5  335 280.8 ~2215 8.0V-20 474

CZPT Specializes In R&D, Production And Sales Of Auto Leaf Springs, American &German Axles, Leaf Spring Suspensions, Air Suspensions, Hydraulic Suspensions, Rigid Suspensions And Other Types Of Suspensions, Single/Double Landing Gear, Electric Landing Gear, Hydraulic Landing Gear And Various Types Of Landing Gear , As Well As Tank Trailer Accessories Such As Manhole Covers, Discharge Valves, Subsea Valves, Etc. 500,000+ Types, One Stop Shopping For All.

Quality Comparasion

Superior One-Piece Low-Alloy Axle Tube, Strong Carrying Capacity & High Bending Strength. 
Hardening And Tempering As a Whole, Cnc Machining.
Brake Linings, Environment-Friendly Andnon-Asbestos, Wear Life Increased 25%.
Xhp Mobil Grease To Lengthenmaintenance-Free Time.
Bearing Is Designed For Heavy-Dutyvehicles, Famous Domestic Brand.
. Interchangeable Brake Components Ands-Camshaft Make Brake Action More Flexible.

Certifications

 

CZPT Provide Guaranteed Services For All Products, Respect And Pay Attention To The Opinions Of Customers And Partners, Including Customizing And Developing New Products According To Customers’ Requirements, Believing Customer Satisfaction Is Our CZPT Pursuit. More Than 76% Of The Customers Who Have Used Hilite Products Have Become Our Loyal Customers, Who Have Established An Incredible Brand Effect For Us In The Local Area.

Factory View

 

We Would Like To Cooperate With You To Create More New Bonds In The Future.

FAQ

1Q: CAN YOU DESIGN AND PRODUCE THE PRODUCTS WE WANT?

A:We Have Rich Experience And Strong Technical Support To Design And Produce By Your Samples Or Drawings.Warmly Welcomed For Your Samples Or Drawing.

2Q:WHAT’S THE PROCESS OF PURCHASING ORDERS FROM YOU? 
A:1.Send Us Your Specific Demand,Such As Oem Numbers, Photos, Trailer Models,Ect. 
2.Confirm Our Quotation With Photos And Other Detials.
3.Negotiate About All Details You Need: Packing, Delivery Terms,Warranty, Ect. 
4.Sign The Contract For The Payment,We Will Make The Production On Time.

3Q.WHAT IS YOUR TERMS OF PAYMENT?
A: T/T 30% As Deposit, And 70% Before Delivery. 
L/C,T/T,D/P, Western Union,Paypal,Money Gram, Others
Photos And Videos Of The Products Will Be Provided Before Your Balance Payment.

4Q :WE WANT TO TRY IN A SMALL QUANTITY AS TRIAL ORDER,BUT LESS THAN YOUR MOQ. WHAT IS YOUR POLICY?
Sample Test And Sample Orders Could Be Accepted If We Have Ready Parts In Stock. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 12 Months
Condition: New
Axle Number: 1
Application: Trailer
Certification: ISO, CCC BV SGS TUV
Material: Steel
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

axle

Where can I find information on axle load limits for various types of vehicles?

When seeking information on axle load limits for different types of vehicles, there are several reliable sources where you can find the necessary information. Here’s a detailed explanation of where you can find information on axle load limits:

1. Vehicle Owner’s Manual:

The first and most accessible source of information on axle load limits is the vehicle owner’s manual. The owner’s manual provided by the vehicle manufacturer typically includes important details about the vehicle’s specifications, including axle load limits. Look for sections related to vehicle loading, weight distribution, or axle specifications to find the recommended load limits for each axle of your specific vehicle model.

2. Government Transportation Authorities:

Government transportation authorities, such as departments of transportation or road transport authorities, often provide guidelines and regulations regarding vehicle weight limits, including axle load limits. These authorities establish and enforce weight restrictions to ensure road safety and prevent damage to infrastructure. Visit the website of your local or national transportation authority to access relevant regulations or guidelines pertaining to axle load limits for various types of vehicles.

3. Commercial Vehicle Regulations:

If you are specifically interested in axle load limits for commercial vehicles, such as trucks or buses, consult the commercial vehicle regulations applicable in your region. These regulations are established to ensure safe and efficient operation of commercial vehicles on public roads. Regulatory bodies responsible for commercial vehicle operations often provide detailed information on axle load limits, weight distribution requirements, and other related specifications.

4. Vehicle Manufacturer or Dealer:

If you require axle load limit information for a specific vehicle model or variant, contacting the vehicle manufacturer or a local authorized dealer can be helpful. They can provide accurate and up-to-date information specific to your vehicle. Provide them with the vehicle identification number (VIN) or other relevant details to ensure they can assist you accurately.

5. Online Resources and Databases:

There are online resources and databases dedicated to providing information on vehicle specifications, including axle load limits. These resources may include vehicle data websites, forums, or government databases that compile and provide access to vehicle specifications and regulatory information. Conduct an internet search using relevant keywords to find reliable online sources that offer information on axle load limits for various types of vehicles.

When seeking information on axle load limits, it’s crucial to ensure that the information you obtain is accurate, up-to-date, and applicable to your specific vehicle and jurisdiction. Regulations and load limits can vary depending on the country, region, vehicle type, and other factors. Therefore, it is advisable to consult official sources or seek professional advice to ensure compliance with applicable regulations and ensure safe and legal operation of your vehicle.

axle

What is the difference between front and rear axles in a typical vehicle?

In a typical vehicle, there are distinct differences between the front and rear axles due to their respective roles and functions. Here are the key differences:

  1. Position:
  2. The main difference between the front and rear axles is their position in the vehicle. The front axle is located in the front of the vehicle, while the rear axle is positioned at the rear. This positioning is determined by the vehicle’s drivetrain configuration.

  3. Steering:
  4. The front axle is responsible for steering the vehicle. It is connected to the steering system, allowing the driver to control the direction of the vehicle. The front axle typically includes components such as steering knuckles, tie rods, and steering linkages.

  5. Driving:
  6. The rear axle is primarily responsible for driving the vehicle’s wheels. It receives power from the engine through the transmission or differential and transfers that power to the rear wheels. The rear axle may include components such as axle shafts, differential gears, and wheel hubs.

  7. Suspension:
  8. Both the front and rear axles play a role in the vehicle’s suspension system, but their configurations and functions differ. The front axle typically incorporates suspension components such as control arms, struts, or independent suspension systems to provide better handling, stability, and ride comfort. The rear axle may have a solid axle setup or independent suspension depending on the vehicle’s design.

  9. Load Distribution:
  10. The load distribution on the front and rear axles varies. In a typical vehicle, the front axle carries the weight of the engine, transmission, and a portion of the vehicle’s weight due to the front-end weight bias. The rear axle bears the weight of the vehicle’s occupants, cargo, and a portion of the vehicle’s weight. This distribution helps maintain proper balance and stability during acceleration, braking, and cornering.

  11. Driving Characteristics:
  12. The differences between the front and rear axles can influence the vehicle’s driving characteristics. The front axle’s role in steering affects the vehicle’s maneuverability and responsiveness. The rear axle’s responsibility for driving the wheels affects traction, acceleration, and stability, particularly in rear-wheel drive or four-wheel drive vehicles.

It’s important to note that the specific configurations and characteristics of front and rear axles can vary depending on the vehicle’s make, model, and drivetrain system. Different types of vehicles, such as front-wheel drive, rear-wheel drive, or all-wheel drive, may have variations in axle design and functionality.

Understanding the differences between the front and rear axles is essential for proper maintenance, repairs, and modifications of the vehicle’s drivetrain and suspension systems. If you have specific questions about your vehicle’s axles, it’s recommended to consult your vehicle’s owner’s manual or seek advice from qualified mechanics or automotive professionals.

axle

Are there aftermarket axles available for upgrading performance in off-road vehicles?

Yes, there are aftermarket axles available for upgrading performance in off-road vehicles. Off-road enthusiasts often seek aftermarket axle options to enhance the durability, strength, and performance of their vehicles in rugged and demanding terrains. Here’s some information about aftermarket axles for off-road applications:

1. Upgraded Axle Materials:

Aftermarket axles are typically made from high-strength materials such as chromoly steel or forged alloys. These materials offer superior strength and durability compared to stock axles, making them better suited for off-road use where extreme loads, impacts, and torsional forces are encountered.

2. Increased Axle Shaft Diameter:

Some aftermarket axles feature larger diameter shafts compared to stock axles. This increased diameter helps improve the axle’s load-carrying capacity and resistance to bending or torsion. It can also enhance the overall durability and reliability of the axle in off-road conditions.

3. Upgraded Axle Splines:

Axles with upgraded splines are designed to handle higher torque loads. Aftermarket axles may feature larger and stronger splines, providing increased power transfer capabilities and reducing the risk of spline failure, which can occur in extreme off-road situations.

4. Locking Differentials:

Some aftermarket axle options include integrated locking differentials. Locking differentials improve off-road traction by mechanically locking both wheels on an axle together, ensuring that power is distributed evenly to both wheels. This feature can be advantageous in challenging off-road conditions where maximum traction is required.

5. Lifted Vehicle Compatibility:

Aftermarket axles are often designed to accommodate lifted vehicles. Lift kits that raise the suspension height can impact the axle’s operating angles. Aftermarket axles may offer increased articulation or modified geometry to maintain proper alignment and reduce the risk of binding or premature wear.

When considering aftermarket axles for off-road vehicles, it’s essential to choose options that are compatible with your specific vehicle make, model, and suspension setup. Working with reputable manufacturers, consulting with experienced off-road enthusiasts, or seeking advice from professional mechanics can help you select the most suitable aftermarket axle upgrades for your off-road needs.

Lastly, it’s important to keep in mind that upgrading axles alone may not be sufficient for maximizing off-road performance. Other components such as suspension, tires, differential gears, and drivetrain systems should be considered as part of a comprehensive off-road build to ensure optimal performance, reliability, and safety.

China Custom Standard German American Type Shaft 13t 14t Outboard Inboard Drum Truck Trailer Axle (03)   a 3-axle vehicleChina Custom Standard German American Type Shaft 13t 14t Outboard Inboard Drum Truck Trailer Axle (03)   a 3-axle vehicle
editor by CX 2024-02-23

China Custom Hot Selling Germany Type Trailer Axle Beam axle shaft

Product Description

18Ton 1850MM German Type Square Beam Rear Semi Trailer Axles for Sale

Product Parameters

 

 

Axle Type

 

Max  

Capacity

(T)

L2

Track

(mm)

 Brake ( mm )

 

Bearing

Spring Seat

Installation

 

Axle

 

L4Centre Distanceof Brake Chamber

( mm)

 

JS12FA1347D

12

1840

φ420x 180

33118

33213

≥980

150

423

JS13FA1348D

13

1840

φ 420x 200

33118

33213

 

≥900

150

360

JS14FA1348D

14

1840

φ 420x 200

32219

33215

≥900

150

356

JS16FA1348D

16

1850

φ 420x 200

322222

32314

≥900

150

360

JS18FA1348D

18

1850

Φ420x 200

322222

32314

≥900

150

380

Wheel Fixing

 

Total Length ( mm )

 

Recommended

Wheel

 

Weigth(Kg)

 

Stud

 

PCD(mm)

H(mm)

10-M22x 1.5ISO

335

280.8

~ 2144

7.5v-20

360

10-M22x 1.5ISO

335

280.8

~ 2144

7.5v-20

382

10-M22x 1.5ISO

335

280.8

~ 2198

8.0v-20

406

10-M22x 1.5ISO

335

280.8

~ 2265

8.5v-20

440

10-M22x 1.5ISO

335

280.8

~ 2265

8.5v-20

443

Detailed Photos

 

 

Our Advantages

 

Company Profile

 

ZheJiang CZPT Axle Manufacturing Co., Ltd., founded in 2000, is a professional manufacturer of trailer axle assemblies, semi-trailer suspension systems and correlative fittings in China. We are located in Quanpu Industry Zone which is the largest production base of trailers in China, in Xihu (West Lake) Dis., the famous scenic spot. We are 1 of specialized enterprises in the scientific research, design, production and sale, with more than 300 skilled employees and professional designers for different areas. We adopt the domestic and international technical standards in production, accurately grasp the information of the market demand and make quick and optimal designs. In this way, our axle, suspension and other fittings have the world-class technical quality through reasonable and advanced manufacture technologies. Our advanced processing technology, first-class production line and precision CNC machining equipment from home and abroad ensure the good quality of our semi-trailer axle assemblies, suspension systems and other correlative fittings. At the same time, our annual capacity for the export of American and German semi-trailer axle assemblies has achieved 60, 000 pieces and of suspension assemblies has achieved 50, 000 sets. We obtained the ISO9001: 2000 International Quality Management System Certification in 2003 and TS16949 Certification in 2007. “First-class product quality, the meticulous and thoughtful service, and CZPT cooperation” is the philosophy that we always cherish. We not only meet the domestic market demand, but also export our products to Southeast Asia, the Middle East, Latin America and other countries, enjoying a good reputation. We always regard quality as life, and client as God. We will create a brilliant tomorrow with your sincere cooperation and support.

Certifications

 

Packaging & Shipping

FAQ

 

1. What’s your advantage?

    

 — We are manufacturer, we own professinal technology & quality control team; excellent team for foreign trade plus a rich expertise in trading.

 

2.Where your export to?
— Our export to America, Netherlands, Germany, Italy, Poland, Hungary, Russia, and other European, Asia and Africa countries.

 

 

3. Can you send me samples for testing?

 

  — Certainly!  We’d like to provide the samples free of charge, but for the freight, pls kindly bear it.

 

4.Can you supply OEM ?

  — Sure, we always supply customized seveices according to customers’ drawing or samples.

 

 

5. How long do you finish a new product?

 

  — Usually 20~35days once all information confirmed.

 

Remark:

    Our payment terms

— 30% by T/T in advance, 70% by T/T before shipment

 

 

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours Online
Condition: New
Axle Number: 1
Application: Trailer
Certification: CE, ISO
Material: Iron
Samples:
US$ 520/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

axle

Are there guidelines for choosing the right axle for towing heavy loads?

When it comes to towing heavy loads, selecting the appropriate axle is crucial for ensuring safe and efficient towing performance. While the specific guidelines may vary depending on the vehicle and towing requirements, there are general considerations to keep in mind when choosing the right axle. Here’s a detailed explanation of the guidelines for selecting the right axle for towing heavy loads:

Gross Axle Weight Rating (GAWR):

One of the primary factors to consider is the Gross Axle Weight Rating (GAWR) provided by the vehicle manufacturer. The GAWR specifies the maximum weight that an axle is designed to support safely. It is essential to ensure that the selected axle’s GAWR is sufficient to handle the anticipated weight of the loaded trailer and any additional cargo or passengers in the towing vehicle. Exceeding the GAWR can lead to axle failure, compromised handling, and safety risks.

Towing Capacity:

Check the towing capacity of your vehicle, which represents the maximum weight that the vehicle is rated to tow. The axle’s capacity should align with the towing capacity to ensure safe and efficient towing. Consider the type and size of the trailer you intend to tow, including its loaded weight, tongue weight, and any weight distribution considerations. The axle should be capable of handling the anticipated load without exceeding its capacity.

Matching Axle and Suspension:

The axle and suspension system work together to support the weight of the vehicle and the trailer being towed. It is important to ensure that the axle and suspension are properly matched to provide adequate support and stability. Consider the type of suspension (leaf springs, coil springs, air suspension) and the axle’s design (solid axle, independent suspension) to ensure compatibility and optimal towing performance.

Braking System:

When towing heavy loads, the braking system plays a critical role in maintaining control and safety. Ensure that the axle is equipped with appropriate brakes that can handle the increased load. Consider the type of brakes, such as electric brakes or hydraulic brakes, and their capacity to provide sufficient stopping power for the combined weight of the towing vehicle and trailer.

Weight Distribution:

Proper weight distribution is essential for safe towing. The axle should be selected based on the anticipated weight distribution between the towing vehicle and the trailer. Consider factors like tongue weight and the use of weight distribution hitches or sway control devices to ensure balanced weight distribution and optimal handling characteristics.

Consult Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations, specifications, and guidelines when selecting an axle for towing heavy loads. The manufacturer’s guidelines will provide accurate and vehicle-specific information to help you make the right choice. Consult the owner’s manual or contact the manufacturer directly for any specific towing-related recommendations.

It’s important to note that towing requirements and axle specifications can vary depending on the vehicle make and model, as well as regional regulations. It is advisable to consult with automotive experts, such as mechanics or dealerships, who have expertise in towing and can provide specific recommendations based on your vehicle and towing needs.

axle

Can you provide insights into the advancements in axle technology in recent years?

In recent years, there have been significant advancements in axle technology to enhance performance, efficiency, and safety in vehicles. Here are some insights into the key advancements:

  1. Lightweight Materials:
  2. One notable advancement is the use of lightweight materials in axle construction. Manufacturers have increasingly utilized materials such as aluminum alloys and high-strength steels to reduce the weight of axles without compromising strength and durability. Lighter axles contribute to improved fuel efficiency and overall vehicle performance.

  3. Electronic Differential:
  4. Electronic differentials, also known as eDiffs, have gained popularity in recent years. They utilize sensors, actuators, and control algorithms to monitor and distribute torque between the wheels more efficiently. Electronic differentials enhance traction, stability, and handling by actively managing torque distribution, especially in vehicles equipped with advanced stability control systems.

  5. Advanced Axle Bearings:
  6. Axle bearings have seen advancements in design and materials to reduce friction, improve efficiency, and enhance durability. For example, the use of roller bearings or tapered roller bearings has become more prevalent, offering reduced frictional losses and improved load-carrying capacity. Some manufacturers have also introduced sealed or maintenance-free bearings to minimize maintenance requirements.

  7. Electric Axles:
  8. With the rise of electric vehicles (EVs) and hybrid vehicles, electric axles have emerged as a significant technological advancement. Electric axles integrate electric motors, power electronics, and gear systems into the axle assembly. They eliminate the need for traditional drivetrain components, simplify vehicle packaging, and offer benefits such as instant torque, regenerative braking, and improved energy efficiency.

  9. Active Suspension Integration:
  10. Advancements in axle technology have facilitated the integration of active suspension systems into axle designs. Active suspension systems use sensors, actuators, and control algorithms to adjust the suspension characteristics in real-time, providing improved ride comfort, handling, and stability. Axles with integrated active suspension components offer more precise control over vehicle dynamics.

  11. Improved Sealing and Lubrication:
  12. Axles have seen advancements in sealing and lubrication technologies to enhance durability and minimize maintenance requirements. Improved sealing systems help prevent contamination and retain lubricants, reducing the risk of premature wear or damage. Enhanced lubrication systems with better heat dissipation and reduced frictional losses contribute to improved efficiency and longevity.

  13. Autonomous Vehicle Integration:
  14. The development of autonomous vehicles has spurred advancements in axle technology. Axles are being designed to accommodate the integration of sensors, actuators, and communication systems necessary for autonomous driving. These advancements enable seamless integration with advanced driver-assistance systems (ADAS) and autonomous driving features, ensuring optimal performance and safety.

It’s important to note that the specific advancements in axle technology can vary across different vehicle manufacturers and models. Furthermore, ongoing research and development efforts continue to drive further innovations in axle design, materials, and functionalities.

For the most up-to-date and detailed information on axle technology advancements, it is advisable to consult automotive manufacturers, industry publications, and reputable sources specializing in automotive technology.

axle

What is the primary function of an axle in a vehicle or machinery?

An axle plays a vital role in both vehicles and machinery, providing essential functions for their operation. The primary function of an axle is to transmit rotational motion and torque from an engine or power source to the wheels or other rotating components. Here are the key functions of an axle:

  1. Power Transmission:
  2. An axle serves as a mechanical link between the engine or power source and the wheels or driven components. It transfers rotational motion and torque generated by the engine to the wheels, enabling the vehicle or machinery to move. As the engine rotates the axle, the rotational force is transmitted to the wheels, propelling the vehicle forward or driving the machinery’s various components.

  3. Support and Load Bearing:
  4. An axle provides structural support and load-bearing capability, especially in vehicles. It bears the weight of the vehicle or machinery and distributes it evenly across the wheels or supporting components. This load-bearing function ensures stability, balance, and proper weight distribution, contributing to safe and efficient operation.

  5. Wheel and Component Alignment:
  6. The axle helps maintain proper alignment of the wheels or rotating components. It ensures that the wheels are parallel to each other and perpendicular to the ground, promoting stability and optimal tire contact with the road surface. In machinery, the axle aligns and supports the rotating components, ensuring their correct positioning and enabling smooth and efficient operation.

  7. Suspension and Absorption of Shocks:
  8. In vehicles, particularly those with independent suspension systems, the axle plays a role in the suspension system’s operation. It may incorporate features such as differential gears, CV joints, or other mechanisms that allow the wheels to move independently while maintaining power transfer. The axle also contributes to absorbing shocks and vibrations caused by road irregularities, enhancing ride comfort and vehicle handling.

  9. Steering Control:
  10. In some vehicles, such as trucks or buses, the front axle also serves as a steering axle. It connects to the steering mechanism, allowing the driver to control the direction of the vehicle. By turning the axle, the driver can steer the wheels, enabling precise maneuverability and navigation.

  11. Braking:
  12. An axle often integrates braking components, such as brake discs, calipers, or drums. These braking mechanisms are actuated when the driver applies the brakes, creating friction against the rotating axle or wheels and causing deceleration or stopping of the vehicle. The axle’s design can affect braking performance, ensuring effective and reliable stopping power.

Overall, the primary function of an axle in both vehicles and machinery is to transmit rotational motion, torque, and power from the engine or power source to the wheels or rotating components. Additionally, it provides support, load-bearing capability, alignment, suspension, steering control, and braking functions, depending on the specific application and design requirements.

China Custom Hot Selling Germany Type Trailer Axle Beam   axle shaftChina Custom Hot Selling Germany Type Trailer Axle Beam   axle shaft
editor by CX 2024-02-18

China Custom En13261 Standard Second Hand Railway Axle Forged Shaft bent axle

Product Description

Introduction of Commodity

Railway axles are generally used in railway vehicles and are mechanical parts that connect 2 train wheels.Our railway axle can be used in railway locomotives, trucks, passenger cars, and high-speed trains, and it can meet the needs of high speed, high power, large diameter, heavy load, and different gauges.In addition it can also be applied to axles for various urban rail vehicles.
 

Product Parameters

Product Name Second Hand  Train Wheel Axle
Wide Material LZ50, JZ45,AAT Grade F, EA1N, EA1T, EA4T, IRS 16/95, SFA60A, and et
Axle Type Locomotive axles, Non-driven freight wagon axle, Passenger coach axle.
Diameter 90mm~280mm
Alxe Length 1600mm~2650mm
Certifications ISO9001,ISO14001, OHSAS18001, AAR, IRIS, TSI
Heat Treatment Normalized; Annealed; Quenched; Tempered
Transport Package Wooden Box, Steel strip
Process Forging-Machining-Inspection-Package
Standard GB, AAR, JIS, En
Material Er8,Arr-B, Customized
Specification Railway Wagon Axles Locomotive Axle Train Axle
Origin China
Production Capacity 300,000 Tons Per Year

 

Products Display

 

Insepction And Testing

Clinets Visiting

Company Profile

Xinruyi Steel Group was built in year 2017 with registered capital of 30,000,000RMB, and we have been in the steel products industries for more than 10years. The group is located in HangZhou City, next to capital of ZheJiang Province, and it enjoy good transportation environment of 3 hours to nearest port and 1 hour CZPT the airport. 

As it is well known to all, HangZhou city is the biggest steel pipe base in North China, with this significant advantage on geography aspect, us company have developed into 1 modern international XINRUYI STEEL GROUP. Till now we have 2 production plants for steel pipes and plate series production and processing, and 3 warehouses for steel products. Our yearly production scale can be reach to 500,000tons, and our warehouse stocks is yearly above 20,000tons. So that we can meet all kinds of demands from different countries clients. Our salesmen are trained to get the best and professional skills on doing export trading dealing with various kinds of issues in the trading, which is a base that our buyers can have good buying experience. Till now we can supply the good quality products consisting of and not limit to the following, steel pipes, bars, rock bolts, guardrail CZPT pipe, guardrail board, color coated steel coils, galvanized coils, steel balls, steel chains, steel plates and steel bearing. Besides we can provides processing procedures for the steel products, like anti-rust protecting, cutting and chamfer, coupling, heat treating, bending, galvanizing, polishing, beveling, pickling, plastic spraying, CNC machining, and so on. 

With efforts of Xinruyi People we have the pleasure to serve the clients from more than 20 countries and areas, We earned good reputations from the clients without any claim. We finally become good friends and intimate partners with them. 

Looking forward, we get good confidence that we will expand our business scales to more countries and areas, and serve more people in the world. Because we always believe quality of the commodity is the life of company, stability is the essence of quality. Also the integrity in business will help bring the long term business relationship, so it is the code that 1 company can develop and survive. 
Xinruyi Group is looking forward to the cooperation with you! We believe 1 time cooperation, friends forever!
(Xinruyi Steel Group Swear: we do not cheat any of our client, we only do business with good faith and honesty! Xinruyi will NEVER offering incredible low rate to attract clients and sending less weight goods to make money. )
(Xinruyi Steel Group Swear: Even if we do not get the order, we do not cheat even 1 client!)
(We give Made-in-China complain center as below: complaint/)

 

Certifications

 

FAQ

1.What is your paying terms?
   Our usual paying terms are 30%TT as deposit and balance paid after seeing copy of bill of loading. For clients cooperated for more than 1 year, we accept 20% prepay. Beside we do business also under D/P and LC terms.

2.How long is your delivery time?
   For the goods we have in stocks, we deliver the goods within 5days. If it is a production order with volume not above 200tons, the delivery time will usually be within 25days after sealing contract. And the delivery time shall be slightly longer for order volume above 200tons.
3.Before cooperation we want a sample for inspecting of quality, is that okay?
  We can provide a free sample for you shall sample value not above 30USD, you only need to pay the express charge. For a sample valued more than 30USD, the express charge and just 1 half of sample value is on the account of you, and we afford the other half.
4.Does your company accept third party inspection?
   The answer is yes. Especially for new client, they have concern on product quality and quantity, so they authorized the third party inspection like SGS and BV several times to inspect the goods in stead of them, and we coordinated with their work well.
5.Do you accept annual supply order?
   Some of our clients purchase annually. They may place order at beginning or certain time of year, however they need us to supply the goods every month or every season. We can do and accept this kind of supplying. We do not ask for the storage charge, however some percentage of deposit will be with us.
6.What documents do you supply for each order?
   The documents will usually consist of Original Packing List, Commercial Invoice, Mill Test Certificate, Certificate of Origin, Insurance Policy, and Bill of Loading. Some other documents will be as per client request.
  

⊙More than 11 years experience in the steel industry ensuring us best ability supplying you best solutions on goods design, processing, transportation, and cost control.

⊙Abundant ready stocks and sizes assuring you the shortest delivery time and lowest purchase cost; comprehensive and various steel products production and sales range give us opportunity to serve more people.

⊙SGS authorized factory ensuring credit and truth on cooperation, No cheating to all and no shortage on weight in Xinruyi Steel, so you feel free and relaxed to place orders.

⊙Quality guaranteed. The MTC sheet issued by us will be presented together with other shipment documents for every lot. We accept any quality claim raised within 1 year. We always believe high-quality nature is stability, so you will receive same goods every time.

⊙7×24 hours on line communication. You can find us always there whenever you looking for. And for your orders, Xinruyi Sales have responsibilities to present their situations to you via pictures and videos for every stages.

⊙ Customized service help you avoid complex follow-up work, our professional processing on goods itself find you a good one-stop buying experience in our plants.

Finally we thank you again that you can visit Xinruyi Steel, please send your inquiry or comments freely.
We wish you always a beautiful day and in good health!
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 7 X 24 Hours One Week
Warranty: One Year
Customized: Non-Customized
Certification: ISO14001, ISO9001
Type: Second Train Wheel Alex
Trade Term: CIF, CFR, Fob, EXW

axle

Are there guidelines for choosing the right axle for towing heavy loads?

When it comes to towing heavy loads, selecting the appropriate axle is crucial for ensuring safe and efficient towing performance. While the specific guidelines may vary depending on the vehicle and towing requirements, there are general considerations to keep in mind when choosing the right axle. Here’s a detailed explanation of the guidelines for selecting the right axle for towing heavy loads:

Gross Axle Weight Rating (GAWR):

One of the primary factors to consider is the Gross Axle Weight Rating (GAWR) provided by the vehicle manufacturer. The GAWR specifies the maximum weight that an axle is designed to support safely. It is essential to ensure that the selected axle’s GAWR is sufficient to handle the anticipated weight of the loaded trailer and any additional cargo or passengers in the towing vehicle. Exceeding the GAWR can lead to axle failure, compromised handling, and safety risks.

Towing Capacity:

Check the towing capacity of your vehicle, which represents the maximum weight that the vehicle is rated to tow. The axle’s capacity should align with the towing capacity to ensure safe and efficient towing. Consider the type and size of the trailer you intend to tow, including its loaded weight, tongue weight, and any weight distribution considerations. The axle should be capable of handling the anticipated load without exceeding its capacity.

Matching Axle and Suspension:

The axle and suspension system work together to support the weight of the vehicle and the trailer being towed. It is important to ensure that the axle and suspension are properly matched to provide adequate support and stability. Consider the type of suspension (leaf springs, coil springs, air suspension) and the axle’s design (solid axle, independent suspension) to ensure compatibility and optimal towing performance.

Braking System:

When towing heavy loads, the braking system plays a critical role in maintaining control and safety. Ensure that the axle is equipped with appropriate brakes that can handle the increased load. Consider the type of brakes, such as electric brakes or hydraulic brakes, and their capacity to provide sufficient stopping power for the combined weight of the towing vehicle and trailer.

Weight Distribution:

Proper weight distribution is essential for safe towing. The axle should be selected based on the anticipated weight distribution between the towing vehicle and the trailer. Consider factors like tongue weight and the use of weight distribution hitches or sway control devices to ensure balanced weight distribution and optimal handling characteristics.

Consult Manufacturer Recommendations:

Always refer to the vehicle manufacturer’s recommendations, specifications, and guidelines when selecting an axle for towing heavy loads. The manufacturer’s guidelines will provide accurate and vehicle-specific information to help you make the right choice. Consult the owner’s manual or contact the manufacturer directly for any specific towing-related recommendations.

It’s important to note that towing requirements and axle specifications can vary depending on the vehicle make and model, as well as regional regulations. It is advisable to consult with automotive experts, such as mechanics or dealerships, who have expertise in towing and can provide specific recommendations based on your vehicle and towing needs.

axle

What are the symptoms of a failing CV joint, and how does it relate to the axle?

A CV (constant velocity) joint is an essential component of the axle assembly in many vehicles. When a CV joint starts to fail, it can exhibit several symptoms that indicate potential problems. Here’s a detailed explanation of the symptoms of a failing CV joint and its relationship to the axle:

Symptoms of a Failing CV Joint:

1. Clicking or popping sounds: One of the most common signs of a failing CV joint is a clicking or popping sound when making turns. This noise usually occurs during tight turns and may indicate worn-out or damaged CV joint bearings.

2. Grease leakage: A failing CV joint may leak grease, which can be seen as dark-colored grease splattered around the CV joint or on the inside of the wheel. Grease leakage is typically caused by a cracked or damaged CV joint boot, which allows the lubricating grease to escape and contaminants to enter.

3. Excessive vibration: A worn-out CV joint can cause vibrations, especially during acceleration. The vibrations may be felt in the steering wheel, floorboards, or even the entire vehicle. These vibrations can become more noticeable as the CV joint deteriorates further.

4. Difficulty in turning: As the CV joint wears out, it may become difficult to turn the vehicle, especially at low speeds or when making sharp turns. This symptom is often accompanied by a clicking or popping sound.

5. Uneven tire wear: A failing CV joint can lead to uneven tire wear. If the CV joint is damaged or worn, it can cause the axle to wobble or vibrate, resulting in uneven tire tread wear. This can be observed by visually inspecting the tires and noticing uneven patterns of wear.

Relationship to the Axle:

The CV joint is an integral part of the axle assembly. It connects the transmission to the wheels and allows smooth power delivery to the wheels while accommodating the up-and-down motion of the suspension. The axle shaft is responsible for transmitting torque from the transmission to the CV joints and ultimately to the wheels.

Axles contain one or more CV joints, depending on the vehicle’s drivetrain configuration. In front-wheel drive vehicles, each front axle typically has two CV joints, one inner and one outer. Rear-wheel drive and all-wheel drive vehicles may have CV joints on both the front and rear axles.

The CV joint consists of a joint housing, bearings, and internal ball bearings or rollers. It is protected by a rubber or thermoplastic CV joint boot, which seals in the grease and protects the joint from contaminants. When the CV joint fails, it can affect the axle’s ability to transmit power smoothly and result in the symptoms mentioned above.

Regular inspection and maintenance of the CV joint and axle assembly are crucial to identify and address any issues promptly. If any of the symptoms mentioned earlier are observed, it is recommended to have the vehicle inspected by a qualified mechanic to determine the exact cause and perform necessary repairs or replacements.

axle

How do solid axles differ from independent axles in terms of performance?

When comparing solid axles and independent axles in terms of performance, there are several key differences to consider. Both types of axles have their advantages and disadvantages, and their suitability depends on the specific application and desired performance characteristics. Here’s a comparison of solid axles and independent axles:

Aspect Solid Axles Independent Axles
Load-Bearing Capability Solid axles have high load-bearing capability due to their robust and sturdy construction. They can handle heavy loads and provide excellent stability, making them suitable for off-road vehicles, heavy-duty trucks, and towing applications. Independent axles typically have lower load-bearing capability compared to solid axles. They are designed for lighter loads and offer improved ride comfort and handling characteristics. They are commonly used in passenger cars, sports cars, and vehicles with a focus on maneuverability and road performance.
Wheel Articulation Solid axles have limited wheel articulation due to their connected and rigid design. This can result in reduced traction and compromised wheel contact with the ground on uneven terrain. However, solid axles provide excellent traction in situations where the weight distribution on all wheels needs to be maintained, such as in off-road or rock-crawling applications. Independent axles offer greater wheel articulation as each wheel can move independently of the others. This allows the wheels to better conform to uneven terrain, maximizing traction and maintaining contact with the ground. Independent axles provide improved off-road capability, enhanced handling, and better ride comfort.
Ride Comfort Due to their rigid design, solid axles generally provide a stiffer and less compliant ride compared to independent axles. They transmit more road shocks and vibrations to the vehicle’s occupants, resulting in a rougher ride quality. Independent axles are known for providing better ride comfort. Each wheel can react independently to road imperfections, absorbing shocks and vibrations more effectively. This leads to a smoother and more comfortable ride, particularly on paved roads and surfaces with minor irregularities.
Handling and Stability Solid axles offer excellent stability due to their connected nature. They provide better resistance to lateral forces, making them suitable for high-speed stability and towing applications. However, the rigid axle design can limit overall handling and maneuverability, particularly in tight corners or during quick direction changes. Independent axles generally offer improved handling and maneuverability. Each wheel can react independently to steering inputs, allowing for better cornering performance and agility. Independent axles are commonly found in vehicles where precise handling and responsive steering are desired, such as sports cars and performance-oriented vehicles.
Maintenance and Repair Solid axles are relatively simpler in design and have fewer moving parts, making them easier to maintain and repair. They are often more resistant to damage and require less frequent servicing. However, if a component within the axle assembly fails, the entire axle may need to be replaced. Independent axles are typically more complex in design and have multiple moving parts, such as control arms, CV joints, or bearings. This complexity can result in higher maintenance and repair costs. However, if a failure occurs, only the affected component needs to be replaced, reducing repair expenses compared to replacing the entire axle.

It’s important to note that advancements in suspension and axle technologies have resulted in various hybrid systems that combine features of solid and independent axles. These systems aim to provide a balance between load-bearing capability, wheel articulation, ride comfort, and handling performance based on specific application requirements.

In summary, solid axles excel in load-bearing capability, stability, and durability, making them suitable for heavy-duty applications and off-road conditions. Independent axles offer improved ride comfort, better wheel articulation, enhanced handling, and maneuverability, making them suitable for passenger cars and vehicles focused on road performance. The choice between solid axles and independent axles depends on the specific needs and priorities of the vehicle or machinery.

China Custom En13261 Standard Second Hand Railway Axle Forged Shaft   bent axleChina Custom En13261 Standard Second Hand Railway Axle Forged Shaft   bent axle
editor by CX 2024-02-05

China factory Custom Factory Forged Steel Trailer Shaft Axle Spindle axle bar

Product Description

Forging shaft/spindle/roll/roller/axle


Product Disply

Inspection

Specification customer’s drawings
Material  cast iron, Grey iron, ductile iron, carbon steel, low alloy steel, tool steel, steel, stainless steel, brass, copper, aluminum alloy, zinc etc
Process  Sand casting,Coated sand casting,Shell mold casting,Lost foam casting ,V- process,Centrifugal casting,Ceramic Casting,machining,free forging,die forging,pressure forming ,roll forging,precision forging,etc.
casting  sand casting,precision casting,centrifugal casting,lost foam casting,die casting,gravity casting
machine  lathe,CNC,drilling machine,milling machine,boring machine,planting machine,machining center etc
Application  Automobile, agricultural machinery, furniture, construction, home appliances, electronics.
surface treatment  powder coating,painting,spraying,electric galvanization,coating,zinc phosphide,impregnation,painting,spray paint,black and blue oxide coating,
Inspection equipment   Profile projector,Rockwell hardness tester,Vickers hardness tester roughness tester,air gage,concentricity tester,universial microscope,CMM,digital caliper and etc.
Production Usage  Auto parts,train parts,mining accessories,engineering machinery parts,valves,pipe fittings,construction machinery and furniture accessories,agricultural machinery parts
Remark  (1)Any RFQ, Please feel free to send your drawings(CAD/PDF)for your quotation.
(2)All parts are not in stock, customized only!

FAQ
Q: What do I need for offering a quote ?

A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and other technical requirement etc.) ,quantity, application or samples. Then we will quote the best price within 24h.
Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers’ requirement by adjusting our workshop schedule.
Q: What kind of payment terms do you accept?
A.: T/T, L/C, Escrow, Paypal, western union, etc.
Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress.

 

Processing Object: Metal
Molding Style: Forging
Molding Technics: Gravity Casting
Application: Machinery Parts
Material: Steel
Heat Treatment: Annealing
Customization:
Available

|

Customized Request

axle spindle

Are there aftermarket axle spindle options available with enhanced durability or features?

Yes, there are aftermarket axle spindle options available that offer enhanced durability or additional features compared to the original equipment manufacturer (OEM) spindles. Here is a detailed explanation:

Aftermarket parts are manufactured by companies other than the vehicle’s original manufacturer. These companies often specialize in producing high-quality replacement parts that may offer improvements over the OEM components. When it comes to axle spindles, some aftermarket options are designed to provide enhanced durability or incorporate features that can benefit specific applications or driving conditions.

Here are a few examples of aftermarket axle spindle options with enhanced durability or features:

  • Performance Spindles: Some aftermarket manufacturers offer performance-oriented axle spindles that are designed to handle higher loads and stress levels. These spindles are commonly used in applications where increased durability and strength are required, such as heavy-duty trucks, off-road vehicles, or vehicles used for towing. Performance spindles may be made of stronger materials or feature reinforced designs to withstand more demanding conditions.
  • Upgraded Materials: Aftermarket axle spindles may be manufactured using advanced materials that offer improved strength and corrosion resistance compared to the original spindles. For example, spindles made from alloy steel or heat-treated steel alloys can provide enhanced durability and longevity, especially in harsh environments or applications subject to heavy loads.
  • Improved Design and Engineering: Aftermarket manufacturers often analyze the weaknesses or limitations of OEM spindles and develop improved designs to address those issues. This may involve optimizing the geometry, reinforcing critical areas, or incorporating additional features for better performance. These enhanced designs can result in spindles that are more resistant to bending, warping, or premature wear, thereby increasing their durability.
  • Specialized Spindles: In some cases, aftermarket axle spindles are designed for specific applications or driving conditions. For example, there may be spindles available that are specifically engineered for off-road use, providing improved ground clearance or compatibility with certain suspension systems. Likewise, there may be spindles designed for racing applications, where lightweight construction and enhanced performance characteristics are prioritized.
  • Customization Options: Certain aftermarket manufacturers offer customized axle spindles that allow customers to tailor the spindles to their specific needs. This can include options for different bearing sizes, wheel bolt patterns, or spindle lengths to accommodate unique vehicle setups or modifications.

When considering aftermarket axle spindle options, it’s important to choose reputable manufacturers known for their quality and reliability. Look for spindles that meet industry standards and certifications, and consider factors such as the specific application, vehicle requirements, and intended use to ensure compatibility and optimal performance.

It’s also worth noting that while aftermarket axle spindles can offer enhanced durability or additional features, they may come at a higher cost compared to OEM replacements. However, the potential benefits in terms of improved performance, longevity, or customization options can make them a worthwhile investment, particularly for vehicles subjected to demanding conditions or specialized applications.

In summary, there are aftermarket axle spindle options available with enhanced durability or features. These may include performance spindles, upgraded materials, improved designs and engineering, specialized spindles, and customization options. When considering aftermarket spindles, it’s important to choose reputable manufacturers and consider factors such as compatibility, performance requirements, and intended use.

axle spindle

Where can I find reputable suppliers for purchasing replacement axle spindle parts?

Finding reputable suppliers for purchasing replacement axle spindle parts is crucial to ensure the quality, compatibility, and reliability of the parts you acquire. Here are several reliable sources where you can find reputable suppliers:

  • Authorized Dealerships: Contacting authorized dealerships of the vehicle manufacturer is often a reliable option. They have direct access to genuine replacement parts, including axle spindles, that are specifically designed for your vehicle make and model. Authorized dealerships can ensure the authenticity and quality of the parts they provide.
  • Specialized Automotive Parts Retailers: There are reputable retailers specializing in automotive parts and accessories. These retailers may have a wide selection of replacement axle spindle parts from various manufacturers. Look for well-established retailers with a good reputation, positive customer reviews, and a track record of providing high-quality products.
  • Online Marketplaces: Online marketplaces can offer a convenient way to find and purchase replacement axle spindle parts. Platforms such as Amazon, eBay, or specialized automotive marketplaces provide access to a broad range of suppliers and sellers. When using online marketplaces, pay attention to seller ratings, customer reviews, and product descriptions to ensure you are dealing with reputable sellers and purchasing genuine parts.
  • Manufacturer Websites: Visit the official websites of axle spindle manufacturers. Many manufacturers have online catalogs or directories that allow you to search for authorized distributors or dealers in your region. Purchasing directly from the manufacturer or their authorized distributors can ensure the authenticity and quality of the parts.
  • Local Auto Parts Stores: Local auto parts stores can be a convenient option for purchasing replacement axle spindle parts. Well-established stores with knowledgeable staff can assist you in finding the right parts, provide guidance on compatibility, and ensure you are purchasing from reputable suppliers. Some local stores may have access to a network of suppliers, making it easier to find specific parts.
  • Recommendations and Referrals: Reach out to trusted mechanics, automotive enthusiasts, or fellow vehicle owners for recommendations on reputable suppliers. They may have firsthand experience with certain suppliers or brands and can provide valuable insights on where to find reliable replacement axle spindle parts.

When sourcing axle spindle parts, it is important to consider factors such as the reputation of the supplier, the authenticity of the parts, warranty policies, return or exchange options, and customer support. Additionally, verify the compatibility of the parts with your specific vehicle make, model, and year to ensure a proper fit and optimal performance.

By utilizing these reliable sources and conducting due diligence in selecting reputable suppliers, you can increase the likelihood of finding high-quality replacement axle spindle parts for your vehicle.

axle spindle

How does a damaged or bent axle spindle impact the performance of a vehicle?

A damaged or bent axle spindle can significantly impact the performance and safety of a vehicle. Here’s a detailed explanation:

When the axle spindle is damaged or bent, it can cause various issues that affect the overall performance and handling of the vehicle. Here are some ways a damaged or bent axle spindle can impact a vehicle:

  • Wheel Misalignment: A damaged or bent axle spindle can result in wheel misalignment. This misalignment can cause uneven tire wear, reduced traction, and compromised handling. The vehicle may pull to one side, and the steering may feel unstable or imprecise. Wheel misalignment can also lead to increased rolling resistance, negatively impacting fuel efficiency.
  • Vibration and Shaking: A bent axle spindle can cause vibrations and shaking in the vehicle, particularly at higher speeds. The imbalance created by the bent spindle can result in uneven tire rotation and wheel wobbling, leading to an uncomfortable and potentially unsafe driving experience.
  • Braking Issues: A damaged axle spindle can affect the performance of the braking system. Uneven wheel rotation caused by a bent spindle can result in inconsistent braking force distribution. This can lead to longer braking distances, reduced braking efficiency, and potentially compromised safety in emergency braking situations.
  • Suspension Component Stress: A damaged or bent axle spindle can place excessive stress on other suspension components, such as wheel bearings, control arms, or steering linkage. The misalignment and increased forces can accelerate wear and tear on these components, leading to premature failure and costly repairs.
  • Handling and Stability: A compromised axle spindle can negatively impact the vehicle’s handling and stability. It can cause unpredictable steering response, reduced cornering ability, and decreased overall stability during maneuvers. This can increase the risk of loss of control and accidents, especially in emergency or evasive driving situations.

It’s important to address a damaged or bent axle spindle promptly. Continuing to drive with a damaged spindle can exacerbate the issues mentioned above and potentially cause further damage to other components of the suspension system. If you suspect a problem with the axle spindle, it’s recommended to have the vehicle inspected by a qualified mechanic or technician who can accurately diagnose the issue and perform the necessary repairs or replacement.

In summary, a damaged or bent axle spindle can have a significant impact on the performance and safety of a vehicle. It can cause wheel misalignment, vibrations, braking issues, stress on suspension components, and compromised handling and stability. Prompt attention and repair are crucial to ensure the vehicle’s optimal performance and to maintain safety on the road.

China factory Custom Factory Forged Steel Trailer Shaft Axle Spindle   axle barChina factory Custom Factory Forged Steel Trailer Shaft Axle Spindle   axle bar
editor by CX 2023-11-07

China Professional CNC Equipment Parts Bearing Steel Drive Threaded Shaft with Free Design Custom

Product Description

HangZhou FRIMA is IATF16949 certificated manufacturer ,positioned in HangZhou,China.We are specialised in producing custom-created precision Machining Factors. We offer a broad range of production solutions, like machining, and stamping Our engineering group has rich knowledge in operating in this field for a lot of a long time.
We have specialist quality handle group which is developed up by prosperous experienced QC & QA. They will keep track of every approach of manufacturing. Every single part or element will go by way of our QA for closing inspection and tests. Make confident every item is beneath customer’s requirement just before CZPT buyers.
Our target is to shut the gap and provide reduce expense production during the world. Sourcing your elements with FRIMA is the closest factor to working your possess production facility in China. We supply extreme flexibility for you and your undertaking demands.

HangZhou FRIMA will supply you with the pursuing advantages and advantages:

·More saving on producing expense.
·State-of-the-art producing amenities.
·On internet site production supervision for quality manage.
·Bilingual engineers reporting on your task.
·Reasonable brief lead time.

Equipments: CNC machining centre, CNC Lathe, milling equipment, standard lathe, grinding equipment, wire-minimize device, top gauge, projector, and other specific types.
Components: Aluminum, Alloy metal, Stainless Steel, brass, etc.
About 80% of FRIMAI’s enterprise is exported, and twenty% domestic. FRIMAhas very rigorous good quality control ask for and technique primarily based on IATF16949 administration system.
Any enquiries and orders together with drawing or sample as well as investments are really welcomed. We sincerely desire to cooperate with your organization and create brilliance.

Feature of CNC areas
one. Precision Cnc stainless steel areas strictly in accordance to customer’s drawing, packing, and quality request
2. Tolerance: Can be retained at +/-.005mm
three. The most innovative CMM inspector to guarantee the top quality
4. Skilled technologies engineers and effectively-educated personnel
five. Fast and timely shipping and delivery. Speedily&professional provider
6. Quality assurance in accordance with PPAP-3 amount method inIATF16949 

 

Materials Obtainable for CNC Turning Provider

Conditions and Conditions 

Our advantage:
11 many years 1-stop tailored metallic items manufacturing facility.

We will total various processing types dependent on customers’ processing wants and blend various processing techniques to
give buyers the best options these kinds of as CNC machining turning milling stamping forging extrusion casting bending welding and so forth.

ODM/OEM quick provider

We can do it you only need to offer your task drawings and samples and we can customise and manufacture for you.

Provide high-good quality merchandise at a competitive price

Custom-made processing can be obtained inside of 5 doing work days to acquire prototypes and modest batch production parts to supply customers with
higher-good quality and lower-cost CNC processed items.

 

WMeasuring Facilties Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge
Machining Facilities Machining Tolerance(mm) Mchining Precision(mm) Qty Self-owned
CNC Machining Centre 800×500 0.005-0.01 20pcs Head Plant
CNC Machining Centre 650×500 0.005-0.01 5pcs Head Plant
CNC Turning 750×40 0.015-0.005 20pcs Head Plant
Turning 750×250 0.01-0.02 10pcs Head Plant
Milling 1200×550 0.01-0.02 6pcs Head Plant
Grinding 160x360x280 0.005-0.01 4pcs Head Plant
Grinding 300×680 0.01 1pcs Head Plant
Wire-cutting 400×350 0.01-0.02 4pcs Head Plant

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, 
Surface finish Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format CAD / PDF/ DWG/ IGS/ STEP/So
Packaging Standard package / Carton box or Pallet / As per customized specifications
Testing equipment CMM (Coordinate Measuring Machine), Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc.
Trade terms EXW, FOB, CIF, As per the customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.
Surface Finish Anodized/Zinc/Nickle/ZiNi plating 
WMeasuring Facilties Quadratic Element,Height Gauge,Micrometer,Gauge Block,Needle Gauge,Plug gauge,Caliper,Screw Thread Gauge
Machining Facilities Machining Tolerance(mm) Mchining Precision(mm) Qty Self-owned
CNC Machining Centre 800×500 0.005-0.01 20pcs Head Plant
CNC Machining Centre 650×500 0.005-0.01 5pcs Head Plant
CNC Turning 750×40 0.015-0.005 20pcs Head Plant
Turning 750×250 0.01-0.02 10pcs Head Plant
Milling 1200×550 0.01-0.02 6pcs Head Plant
Grinding 160x360x280 0.005-0.01 4pcs Head Plant
Grinding 300×680 0.01 1pcs Head Plant
Wire-cutting 400×350 0.01-0.02 4pcs Head Plant

###

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping, 
Surface finish Hard Coating/Black Anodize/ Clear Anodize/ Hard Chrome /Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format CAD / PDF/ DWG/ IGS/ STEP/So
Packaging Standard package / Carton box or Pallet / As per customized specifications
Testing equipment CMM (Coordinate Measuring Machine), Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge, etc.
Trade terms EXW, FOB, CIF, As per the customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note All CNC machining parts are custom-made according to the customer’s drawings or samples, with no stock. If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.
Surface Finish Anodized/Zinc/Nickle/ZiNi plating 

What is a driveshaft and how much does it cost to replace one?

Your vehicle is made up of many moving parts. Knowing each part is important because a damaged driveshaft can seriously damage other parts of the car. You may not know how important your driveshaft is, but it’s important to know if you want to fix your car. In this article, we’ll discuss what a driveshaft is, what its symptoms are, and how much it costs to replace a driveshaft.
air-compressor

Repair damaged driveshafts

A damaged driveshaft does not allow you to turn the wheels freely. It also exposes your vehicle to higher repair costs due to damaged driveshafts. If the drive shaft breaks while the car is in motion, it may cause a crash. Also, it can significantly affect the performance of the car. If you don’t fix the problem right away, you could risk more expensive repairs. If you suspect that the drive shaft is damaged, do the following.
First, make sure the drive shaft is protected from dust, moisture, and dust. A proper driveshaft cover will prevent grease from accumulating in the driveshaft, reducing the chance of further damage. The grease will also cushion the metal-to-metal contact in the constant velocity joints. For example, hitting a soft material is better than hitting a metal wall. A damaged prop shaft can not only cause difficult cornering, but it can also cause the vehicle to vibrate, which can further damage the rest of the drivetrain.
If the driveshaft is damaged, you can choose to fix it yourself or take it to a mechanic. Typically, driveshaft repairs cost around $200 to $300. Parts and labor may vary based on your vehicle type and type of repair. These parts can cost up to $600. However, if you don’t have a mechanical background, it’s better to leave it to a professional.
If you notice that one of the two drive shafts is worn, it’s time to repair it. Worn bushings and bearings can cause the drive shaft to vibrate unnecessarily, causing it to break and cause further damage. You can also check the center bearing if there is any play in the bearing. If these symptoms occur, it is best to take your car to a mechanic as soon as possible.
air-compressor

Learn about U-joints

While most vehicles have at least one type of U-joint, there are other types available. CV joints (also known as hot rod joints) are used in a variety of applications. The minor axis is shorter than the major axis on which the U-joint is located. In both cases, the U-joints are lubricated at the factory. During servicing, the drive shaft slip joint should be lubricated.
There are two main styles of U-joints, including forged and press fit. They are usually held in place by C-clamps. Some of these U-joints have knurls or grooves. When selecting the correct fitting, be sure to measure the entire fitting. To make sure you get the correct size, you can use the size chart or check the manual for your specific model.
In addition to lubrication, the condition of the U-joint should be checked regularly. Lubricate them regularly to avoid premature failure. If you hear a clicking sound when shifting gears, the u-joint space may be misaligned. In this case, the bearing may need to be serviced. If there is insufficient grease in the bearings, the universal joint may need to be replaced.
U-joint is an important part of the automobile transmission shaft. Without them, your car would have no wheeled suspension. Without them, your vehicle will have a rickety front end and a wobbly rear end. Because cars can’t drive on ultra-flat surfaces, they need flexible driveshafts. The U-joint compensates for this by allowing it to move up and down with the suspension.
A proper inspection will determine if your u-joints are loose or worn. It should be easy to pull them out. Make sure not to pull them all the way out. Also, the bearing caps should not move. Any signs of roughness or wear would indicate a need for a new UJ. Also, it is important to note that worn UJs cannot be repaired.

Symptoms of Driveshaft Failure

One of the most common problems associated with a faulty driveshaft is difficulty turning the wheels. This severely limits your overall control over the vehicle. Fortunately, there are several symptoms that could indicate that your driveshaft is failing. You should take immediate steps to determine the cause of the problem. One of the most common causes of driveshaft failure is a weak or faulty reverse gear. Other common causes of driveshaft damage include driving too hard, getting stuck in reverse gear and differential lock.
Another sign of a failed driveshaft is unusual noise while driving. These noises are usually the result of wear on the bushings and bearings that support the drive shaft. They can also cause your car to screech or scratch when switching from drive to idle. Depending on the speed, the noise may be accompanied by vibration. When this happens, it’s time to send your vehicle in for a driveshaft replacement.
One of the most common symptoms of driveshaft failure is noticeable jitter when accelerating. This could be a sign of a loose U-joint or worn center bearing. You should thoroughly inspect your car to determine the cause of these sounds and corresponding symptoms. A certified mechanic can help you determine the cause of the noise. A damaged propshaft can severely limit the drivability of the vehicle.
Regular inspection of the drive shaft can prevent serious damage. Depending on the damage, you can replace the driveshaft for anywhere from $500 to $1,000. Depending on the severity of the damage and the level of repair, the cost will depend on the number of parts that need to be replaced. Do not drive with a bad driveshaft as it can cause a serious crash. There are several ways to avoid this problem entirely.
The first symptom to look for is a worn U-joint. If the U-joint comes loose or moves too much when trying to turn the steering wheel, the driveshaft is faulty. If you see visible rust on the bearing cap seals, you can take your car to a mechanic for a thorough inspection. A worn u-joint can also indicate a problem with the transmission.
air-compressor

The cost of replacing the drive shaft

Depending on your state and service center, a driveshaft repair can cost as little as $300 or as high as $2,000, depending on the specifics of your car. Labor costs are usually around $70. Prices for the parts themselves range from $400 to $600. Labor costs also vary by model and vehicle make. Ultimately, the decision to repair or replace the driveshaft will depend on whether you need a quick car repair or a full car repair.
Some cars have two separate driveshafts. One goes to the front and the other goes to the back. If your car has four wheel drive, you will have two. If you’re replacing the axles of an all-wheel-drive car, you’ll need a special part for each axle. Choosing the wrong one can result in more expensive repairs. Before you start shopping, you should know exactly how much it will cost.
Depending on the type of vehicle you own, a driveshaft replacement will cost between PS250 and PS500. Luxury cars can cost as much as PS400. However, for safety and the overall performance of the car, replacing the driveshaft may be a necessary repair. The cost of replacing a driveshaft depends on how long your car has been on the road and how much wear and tear it has experienced. There are some symptoms that indicate a faulty drive shaft and you should take immediate action.
Repairs can be expensive, so it’s best to hire a mechanic with experience in the field. You’ll be spending hundreds of dollars a month, but you’ll have peace of mind knowing the job will be done right. Remember that you may want to ask a friend or family member to help you. Depending on the make and model of your car, replacing the driveshaft is more expensive than replacing the parts and doing it yourself.
If you suspect that your drive shaft is damaged, be sure to fix it as soon as possible. It is not advisable to drive a car with abnormal vibration and sound for a long time. Fortunately, there are some quick ways to fix the problem and avoid costly repairs later. If you’ve noticed the symptoms above, it’s worth getting the job done. There are many signs that your driveshaft may need service, including lack of power or difficulty moving the vehicle.

China Custom Cardan Shaft Driving CZPT CZPT SWC225A-800 Used for Steel Tube Mill with high quality

Product Description

        Cardan shaft driving universal coupling SWC225A-800 used for steel tube mill 

Brief Introduction

Processing flow

Why choose us!

                                                                                                                                                                                        Quality Control                                                                                                                                                                                               

       
      

Product Description

Structure Type E Flexible or Rigid Rigid Standard or Nonstandard Standard
Material Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin HangZhou
Model SWC225A-800 Raw materials Casting and forging Length 800mm
Flange DIA 225mm Nominal torque 56KN.m Coating Heavy duty industrial paint
Paint clour Customization Application Steel tube mill OEM/ODM Available
Certification ISO,TUV,SGS Price Calculate according to model Custom service Available

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 15 -20 working days,depend on the actual produce condition

FAQ

Q: Are you trading company or manufacturer ?
A: We  are  a  professional  manufacturer specializing  in  manufacturing cardan  shafts. We supply cardan shafts for the wholesalers , dealers  and end-users from different countries. 
 
Q: Can you do OEM? And what is your min order ?
A: Yes, absolutely. Generally, min order is1 set.  Most of our products are Customized. Each order from our factory, we always produce cardan shaft after customer confirmed the drawing. So we didn’t have stock.
 
Q: How does your factory do regarding quality control?
A:Quality is priority! We always attach great importance to quality controlling from the very beginning to the  end:
1) Firstly, we have QC department to control the quality
2) Secondly, we have all detailed records for nonconformity products, then we will make summary according to these records, avoid it happen again.
3) Thirdly,All complaints from customers about quality are reported directly to the general manager.
4)Fourthly,Have first-class production equipment, including CNC Machines and machining center.

 

 

Standard Length Splined Shafts

Standard Length Splined Shafts are made from Mild Steel and are perfect for most repair jobs, custom machinery building, and many other applications. All stock splined shafts are 2-3/4 inches in length, and full splines are available in any length, with additional materials and working lengths available upon request and quotation. CZPT Manufacturing Company is proud to offer these standard length shafts.
splineshaft

Disc brake mounting interfaces that are splined

There are 2 common disc brake mounting interfaces, splined and center lock. Disc brakes with splined interfaces are more common. They are usually easier to install. The center lock system requires a tool to remove the locking ring on the disc hub. Six-bolt rotors are easier to install and require only 6 bolts. The center lock system is commonly used with performance road bikes.
Post mount disc brakes require a post mount adapter, while flat mount disc brakes do not. Post mount adapters are more common and are used for carbon mountain bikes, while flat mount interfaces are becoming the norm on road and gravel bikes. All disc brake adapters are adjustable for rotor size, though. Road bikes usually use 160mm rotors while mountain bikes use rotors that are 180mm or 200mm.
splineshaft

Disc brake mounting interfaces that are helical splined

A helical splined disc brake mounting interface is designed with a splined connection between the hub and brake disc. This splined connection allows for a relatively large amount of radial and rotational displacement between the disc and hub. A loosely splined interface can cause a rattling noise due to the movement of the disc in relation to the hub.
The splines on the brake disc and hub are connected via an air gap. The air gap helps reduce heat conduction from the brake disc to the hub. The present invention addresses problems of noise, heat, and retraction of brake discs at the release of the brake. It also addresses issues with skewing and dragging. If you’re unsure whether this type of mounting interface is right for you, consult your mechanic.
Disc brake mounting interfaces that are helix-splined may be used in conjunction with other components of a wheel. They are particularly useful in disc brake mounting interfaces for hub-to-hub assemblies. The spacer elements, which are preferably located circumferentially, provide substantially the same function no matter how the brake disc rotates. Preferably, 3 spacer elements are located around the brake disc. Each of these spacer elements has equal clearance between the splines of the brake disc and the hub.
Spacer elements 6 include a helical spring portion 6.1 and extensions in tangential directions that terminate in hooks 6.4. These hooks abut against the brake disc 1 in both directions. The helical spring portion 5.1 and 6.1 have stiffness enough to absorb radial impacts. The spacer elements are arranged around the circumference of the intermeshing zone.
A helical splined disc mount includes a stabilizing element formed as a helical spring. The helical spring extends to the disc’s splines and teeth. The ends of the extension extend in opposite directions, while brackets at each end engage with the disc’s splines and teeth. This stabilizing element is positioned axially over the disc’s width.
Helical splined disc brake mounting interfaces are popular in bicycles and road bicycles. They’re a reliable, durable way to mount your brakes. Splines are widely used in aerospace, and have a higher fatigue life and reliability. The interfaces between the splined disc brake and BB spindle are made from aluminum and acetate.
As the splined hub mounts the disc in a helical fashion, the spring wire and disc 2 will be positioned in close contact. As the spring wire contacts the disc, it creates friction forces that are evenly distributed throughout the disc. This allows for a wide range of axial motion. Disc brake mounting interfaces that are helical splined have higher strength and stiffness than their counterparts.
Disc brake mounting interfaces that are helically splined can have a wide range of splined surfaces. The splined surfaces are the most common type of disc brake mounting interfaces. They are typically made of stainless steel or aluminum and can be used for a variety of applications. However, a splined disc mount will not support a disc with an oversized brake caliper.

China Custom Cardan Shaft Driving CZPT CZPT SWC225A-800 Used for Steel Tube Mill     with high qualityChina Custom Cardan Shaft Driving CZPT CZPT SWC225A-800 Used for Steel Tube Mill     with high quality

China OEM Precision Machining Open Die Forging Alloy Carbon Steel 4140 Spindle Cylinder Transmission Guding Driving Screw Spiral Vanel Paddle Industry Label Axle Shaft with Free Design Custom

Product Description

Company Profile

Company Profile

HangZhou Xihu (West Lake) Dis. Gain Machinery Co., Ltd., is a manufacture of precision machining from steel plates, castings & closed die forgings. It is founded in 2571 year, covers a total area of about 2000 square meters.
Around 50 people are employed, including 4 engineers.

The company equipped with 10 oblique CZPT CNC Lathes, 35 normal CNC lathes, 6 machining centers, other milling machines and drilling machines.

The Products cover construction parts, auto parts, medical treatment, aerospace, electronics and other fields, exported to Japan, Israel & other Asian countries and Germany, the United States, Canada & other European and American countries.

Certificated by TS16949 quality management system.

Equipment Introduction

Main facility and working range, inspection equipment as follow

4 axles CNC Machine Center 1000mm*600mm*650mm
Oblique Xihu (West Lake) Dis. CNC Machine max φ800mm
max length 700mm
Tolerance control within 0.01
One time clamping, high accuracy
Turning-milling Compound Machining Center max φ800mm
max length 1000mm
Other CNC Lathe Total 30 sets
Inspection Equipment CMM, Projector, CZPT Scale, Micrometer
Profiloscope, Hardness tester and so on

Oblique Xihu (West Lake) Dis. CNC Lathe

Equipped with 10 sets of oblique CZPT CNC Lathes The maximum diameter can be 400-500 mm Precision can reach 0.01mm

Machining Center

6 sets of 4 axles machining center, max SPEC: 1300*70mm, precision can reach 0.01mm

About Products

Quality Control

 

We always want to be precise, so check dimensions after each production step. We have senior engineers, skilled CNC operator, professional quality inspector. All this makes sure the final goods are high qualified.

Also can do third parity inspection accoring to customer’s reequirments, such as SGS, TUV, ICAS and so on.

Callipers/Height guage
Thread guage
Go/ no go guage
Inside micrometer
Outside micrometer
Micron scale

CMM
Projector
Micrometer
Profiloscope
Hardness tester

 

 

Inspection Process

 

1. Before machining, the engineer will give away the technology card for each process acc. to drawing for quality control.
2. During the machining, the workers will test the dimensions at each step, then marked in the technology card.
3. When machining finished, the professional testing personnel will do 100% retesting again.

 

Packing Area

 

In general, the products will be packed in bubble wrap or separated by plywoods firstly.
Then the wrapped products will be put in the wooden cases (no solid wood), which is allowed for export.
Parts can also be packed acc. to customer’s requirement.

The Benefits of Spline Couplings for Disc Brake Mounting Interfaces

Spline couplings are commonly used for securing disc brake mounting interfaces. Spline couplings are often used in high-performance vehicles, aeronautics, and many other applications. However, the mechanical benefits of splines are not immediately obvious. Listed below are the benefits of spline couplings. We’ll discuss what these advantages mean for you. Read on to discover how these couplings work.

Disc brake mounting interfaces are splined

There are 2 common disc brake mounting interfaces – splined and six-bolt. Splined rotors fit on splined hubs; six-bolt rotors will need an adapter to fit on six-bolt hubs. The six-bolt method is easier to maintain and may be preferred by many cyclists. If you’re thinking of installing a disc brake system, it is important to know how to choose the right splined and center lock interfaces.
splineshaft

Aerospace applications

The splines used for spline coupling in aircraft are highly complex. While some previous researches have addressed the design of splines, few publications have tackled the problem of misaligned spline coupling. Nevertheless, the accurate results we obtained were obtained using dedicated simulation tools, which are not commercially available. Nevertheless, such tools can provide a useful reference for our approach. It would be beneficial if designers could use simple tools for evaluating contact pressure peaks. Our analytical approach makes it possible to find answers to such questions.
The design of a spline coupling for aerospace applications must be accurate to minimize weight and prevent failure mechanisms. In addition to weight reduction, it is necessary to minimize fretting fatigue. The pressure distribution on the spline coupling teeth is a significant factor in determining its fretting fatigue. Therefore, we use analytical and experimental methods to examine the contact pressure distribution in the axial direction of spline couplings.
The teeth of a spline coupling can be categorized by the type of engagement they provide. This study investigates the position of resultant contact forces in the teeth of a spline coupling when applied to pitch diameter. Using FEM models, numerical results are generated for nominal and parallel offset misalignments. The axial tooth profile determines the behavior of the coupling component and its ability to resist wear. Angular misalignment is also a concern, causing misalignment.
In order to assess wear damage of a spline coupling, we must take into consideration the impact of fretting on the components. This wear is caused by relative motion between the teeth that engage them. The misalignment may be caused by vibrations, cyclical tooth deflection, or angular misalignment. The result of this analysis may help designers improve their spline coupling designs and develop improved performance.
CZPT polyimide, an abrasion-resistant polymer, is a popular choice for high-temperature spline couplings. This material reduces friction and wear, provides a low friction surface, and has a low wear rate. Furthermore, it offers up to 50 times the life of metal on metal spline connections. For these reasons, it is important to choose the right material for your spline coupling.
splineshaft

High-performance vehicles

A spline coupler is a device used to connect splined shafts. A typical spline coupler resembles a short pipe with splines on either end. There are 2 basic types of spline coupling: single and dual spline. One type attaches to a drive shaft, while the other attaches to the gearbox. While spline couplings are typically used in racing, they’re also used for performance problems.
The key challenge in spline couplings is to determine the optimal dimension of spline joints. This is difficult because no commercial codes allow the simulation of misaligned joints, which can destroy components. This article presents analytical approaches to estimating contact pressures in spline connections. The results are comparable with numerical approaches but require special codes to accurately model the coupling operation. This research highlights several important issues and aims to make the application of spline couplings in high-performance vehicles easier.
The stiffness of spline assemblies can be calculated using tooth-like structures. Such splines can be incorporated into the spline joint to produce global stiffness for torsional vibration analysis. Bearing reactions are calculated for a certain level of misalignment. This information can be used to design bearing dimensions and correct misalignment. There are 3 types of spline couplings.
Major diameter fit splines are made with tightly controlled outside diameters. This close fit provides concentricity transfer from the male to the female spline. The teeth of the male spline usually have chamfered tips and clearance with fillet radii. These splines are often manufactured from billet steel or aluminum. These materials are renowned for their strength and uniform grain created by the forging process. ANSI and DIN design manuals define classes of fit.
splineshaft

Disc brake mounting interfaces

A spline coupling for disc brake mounting interfaces is a type of hub-to-brake-disc mount. It is a highly durable coupling mechanism that reduces heat transfer from the disc to the axle hub. The mounting arrangement also isolates the axle hub from direct contact with the disc. It is also designed to minimize the amount of vehicle downtime and maintenance required to maintain proper alignment.
Disc brakes typically have substantial metal-to-metal contact with axle hub splines. The discs are held in place on the hub by intermediate inserts. This metal-to-metal contact also aids in the transfer of brake heat from the brake disc to the axle hub. Spline coupling for disc brake mounting interfaces comprises a mounting ring that is either a threaded or non-threaded spline.
During drag brake experiments, perforated friction blocks filled with various additive materials are introduced. The materials included include Cu-based powder metallurgy material, a composite material, and a Mn-Cu damping alloy. The filling material affects the braking interface’s wear behavior and friction-induced vibration characteristics. Different filling materials produce different types of wear debris and have different wear evolutions. They also differ in their surface morphology.
Disc brake couplings are usually made of 2 different types. The plain and HD versions are interchangeable. The plain version is the simplest to install, while the HD version has multiple components. The two-piece couplings are often installed at the same time, but with different mounting interfaces. You should make sure to purchase the appropriate coupling for your vehicle. These interfaces are a vital component of your vehicle and must be installed correctly for proper operation.
Disc brakes use disc-to-hub elements that help locate the forces and displace them to the rim. These elements are typically made of stainless steel, which increases the cost of manufacturing the disc brake mounting interface. Despite their benefits, however, the high braking force loads they endure are hard on the materials. Moreover, excessive heat transferred to the intermediate elements can adversely affect the fatigue life and long-term strength of the brake system.

China OEM Precision Machining Open Die Forging Alloy Carbon Steel 4140 Spindle Cylinder Transmission Guding Driving Screw Spiral Vanel Paddle Industry Label Axle Shaft     with Free Design CustomChina OEM Precision Machining Open Die Forging Alloy Carbon Steel 4140 Spindle Cylinder Transmission Guding Driving Screw Spiral Vanel Paddle Industry Label Axle Shaft     with Free Design Custom

China Custom Cardan Shaft CZPT Joint Shaft Used for 40 Piercing Mill Driving near me manufacturer

Product Description

         Cardan shaft universal joint shaft used for 40 piercing mill driving 

Brief Introduction

Processing flow

Why choose us!

                                                                                                                                                                                        Quality Control                                                                                                                                                                                               

       
      

Product Description

Structure Type E Flexible or Rigid Rigid Standard or Nonstandard Standard
Material Alloy steel Brand name HangZhou XIHU (WEST LAKE) DIS. Place of origin HangZhou
Model SWC225E-1800 Raw materials Casting and forging Length 1800mm
Flange DIA 225mm Nominal torque 56KN.m Coating Heavy duty industrial paint
Paint clour Customization Application 40 piercing mill OEM/ODM Available
Certification ISO,TUV,SGS Price Calculate according to model Custom service Available

Packaging & Delivery

Packaging details:Standard plywood case

Delivery detail: 15 -20 working days,depend on the actual produce condition

FAQ

Q: Are you trading company or manufacturer ?
A: We  are  a  professional  manufacturer specializing  in  manufacturing cardan  shafts. We supply cardan shafts for the wholesalers , dealers  and end-users from different countries. 
 
Q: Can you do OEM? And what is your min order ?
A: Yes, absolutely. Generally, min order is1 set.  Most of our products are Customized. Each order from our factory, we always produce cardan shaft after customer confirmed the drawing. So we didn’t have stock.
 
Q: How does your factory do regarding quality control?
A:Quality is priority! We always attach great importance to quality controlling from the very beginning to the  end:
1) Firstly, we have QC department to control the quality
2) Secondly, we have all detailed records for nonconformity products, then we will make summary according to these records, avoid it happen again.
3) Thirdly,All complaints from customers about quality are reported directly to the general manager.
4)Fourthly,Have first-class production equipment, including CNC Machines and machining center.

 

 

Stiffness and Torsional Vibration of Spline-Couplings

In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
splineshaft

Stiffness of spline-coupling

The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness.
A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns.
The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned.
Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula.
The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach.
Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
splineshaft

Characteristics of spline-coupling

The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications.
The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least 4 inches larger than the inner diameter of the spline.
Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications.
The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost.
The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth.
Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.

Stiffness of spline-coupling in torsional vibration analysis

This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following 3 factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility.
The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components.
Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis.
The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method.
It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
splineshaft

Effect of spline misalignment on rotor-spline coupling

In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system.
An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition.
Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load.
This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the 2 is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling.
Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear.
The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by 2 coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to 1 another.

China Custom Cardan Shaft CZPT Joint Shaft Used for 40 Piercing Mill Driving     near me manufacturer China Custom Cardan Shaft CZPT Joint Shaft Used for 40 Piercing Mill Driving     near me manufacturer

China Custom Size 8*73.8 Material 40cr High-Precision, High-Density Machining Shaft near me shop

Product Description

Size 8*73.8 material 40Cr,High-precision, high-density machining shaft.
The total length of the shaft is 73.8, the overall hardness is above HRC25-30, the right side has a straight CZPT with a length of 6, and there are 4 punching CZPT in the middle. The shaft can be used for some motor equipment and some equipment that needs to be driven.

Product Description
Reminder: All products are customized products for customers, if you have customized requirements, please contact customer service
 
Product Name shaft Specifications 8*73.8 Material 40Cr Hardness 25-30
Number Process Control Item Control Standard
10 Cutting length 73.8   
 
 

Types of Splines

There are 4 types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
splineshaft

Involute splines

The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.

Parallel key splines

A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
splineshaft

Involute helical splines

Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the 2 components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.

Involute ball splines

When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are 3 basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The 2 types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
splineshaft

Keyed shafts

Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.

China Custom Size 8*73.8 Material 40cr High-Precision, High-Density Machining Shaft     near me shop China Custom Size 8*73.8 Material 40cr High-Precision, High-Density Machining Shaft     near me shop